Power steering pump, reservoir, and hydraulic lines

Power steering pump, reservoir, and hydraulic lines for vehicles with 6 cylinder 6-valve injection engines

Assembly overview

There is no provision for servicing the power steering pump. If a malfunction is present, the pump must be replaced.

Note:
^ If the fluid level in the reservoir is low, the steering system must be inspected for leaks.
^ If there are leaks in the area of the line connections, the fines/connections must first be inspected for leaks, tightened as necessary and wiped dry.
^ Pumps from service parts inventory do not contain fluid. They must be filled with hydraulic fluid G 002 000 before installation and turned by hand, otherwise pump noise or damage can result in operation.
^ Type of fluid: Hydraulic fluid G 002 000
^ System oil capacity: 0.7 0.9L





1. Power steering gear
2. Return hose
3. Pressure hose
4. Cap with dipstick
^ Check fluid level
6. Hex bolt, 9 Nm
6. Reservoir
7. Rubber bushing
8. Clamp
^ Tension with V.A.G 1275
^ Always replace
9. Clamp
^ Tension with V.A.G 1275
^ Always replace
10. Intake hose
11. Return hose
Between reservoir and cooling line
12. Cooling line
13. Hex bolt, 10 Nm
14. Power steering pump
15. Seal rings, 16 x 22
^ Always replace
16. Banjo bolt, 60 Nm
17. Hex bolt, 8 Nm
18. Pressure line
^ Tighten to 40 Nm
19. Hex nut, 20 Nm