"F", Disassembling and Assembling Clutch

"F", disassembling and assembling clutch, 01V, 5 SPD. A/T





^ Twist cylinder - F -.
^ Remove circlip - 1 - and remove plate pack - 2 - from cylinder "F".





^ Press dished washer down under shop press using installation bracket T10289.
^ Remove split retaining ring - 1 - and release shop press.
^ Remove thrust piece and dished washer.





^ Check which of the 8 bores of the bearing inner race matches most of all with one of the bores behind.

CAUTION: Wear protective glasses.

^ Attach compressed air gun at this point and carefully press piston "F" out of cylinder "F" with compressed air.

CAUTION: Before assembling, check individual components of clutch "F" for wear and damage.





^ Replace O-rings - 2 - and - 4 - for piston "F" - 3 -.
^ Press piston "F" - 3 - into cylinder "F" - 1 - until stop.
^ Place thrust piece - 5 -.
^ Position dished washer - 6 -.

7- Split retaining ring





^ Press dished washer down under shop press using installation bracket T10289.
^ Install split retaining ring - 1 -.
^ Bent inner side at right angle of retaining ring faces downward.
^ Release shop press.





^ Insert wave washer - 2 - into cylinder "F" - 1 -.
^ Install outer plates - 3 - and coated plates - 4 - alternately.
^ Insert circlip - 5 -.





Adjust air gap clutch "F"
^ Place cylinder "F" on pre-tensioning tool T10285.
^ Place plate T10292 on outer clutch plate "F".
^ Plate must not touch circlip.
^ Insert pressure unit T10285/1 with centering pin into bore of plate.
^ Align cylinder "F" on plate of pre-tensioning tool.
^ The pressure unit must be centrally positioned under spindle thrust piece.
^ Turn spindle of pre4ensioning tool downward.
^ The markings at inspection hole of pressure unit must align - arrow
^ Apply Digital depth gauge VAS 6087 at upper edge of cylinder "F", as depicted in illustration.
^ Apply measuring tongue on outer plate and note measuring value.
^ Mark contact point on cylinder "F".
^ Repeat measurement at 2 other points of outer plate, 120° offset each, and mark contact points.
^ Average over 3 measured values under load.
^ Release spindle and remove plate.





^ Reach with both hands into clutch "F" and pull plate pack upward until stop.
^ When plate pack is pulled up, measure distance between upper edge of cylinder "F" and outer plate (2nd mechanic required) at one of the marked points.
^ Repeat measurement at 2 other marked points of outer plate.
^ Average over 3 measured values when plate pack is pulled up.
^ Determine air gap on basis of the following calculations:





Subtract average of measured values when plate pack is pulled up from average of measured values under load.

Air gap clutch "F" Automatic Transmission 01V Front Wheel Drive





Air gap clutch "F" Automatic Transmission 01V All Wheel Drive








If specified value is not obtained:
^ Determine new circlip - 1 -.

Note:
^ Disregard - item 2
^ Measured value too small: Install respectively thinner circlip.
^ Measured value too large: Install respectively thicker circlip.
The following circlips are available:





Check air gap of circlip again after inserting.