Operation CHARM: Car repair manuals for everyone.

Charge Air Intercooler & Air Ducting



Charge air pressure cooler components, removing and installing

NOTE: All hose connections are secured with clamps.
Charge air system must be properly sealed.
Note assembly markings at hoses and components during installation.






1. Intake hose
2. From air filter
3. From EVAP canister
4. From crankcase ventilation
5. To turbocharger

6. Pressure regulator valve
For crankcase ventilation

7. Connection hose
Note assembly markings

8. To throttle valve control module

9. Connection hose
Charge air cooler/throttle valve control module
Note assembly markings

10. 10 Nm

11. Charge Air Pressure Sensor -G31-
Replace O-ring when damaged

12. Charge air cooler
13. Air duct

14. Connection hose
Transverse pipe/charge air cooler
Note assembly markings

15. from turbocharger
16. Transverse pipe

17. Connection hose
Exhaust turbocharger/transverse pipe
Note assembly markings

18. Vacuum line
19. Deceleration shut-off valve
20. Elbow