Shift Mechanism (Work Sequence), Disassembling and Assembling
Shift mechanism (work sequence), disassembling and assembling, 01V, 5 SPD. A/T (FWD)
Special tools and equipment required
VW 421 Tube:
VW 423 Tube:
Disassembling
- Removing selector mechanism.
- First remove stop buffer -15- from cable lever -17-.
- Shift selector lever -14- to Tiptronic position and then remove frame -20-.
- Move selector lever to position "2".
- Disengage locking cable lever -38- by lifting it out of its mounting and remove it from the mounting bracket -22-.
- Shift selector lever to position "D".
- Carefully lever spring clip for Tiptronic position -19- out of mounting bracket -22-.
- Pull out locking plates -11- for mounting bushes -10- of selector lever -14-.
- Press out mounting bushings -10- of selector lever -14- outward using a screwdriver.
- Remove complete selector lever -14-.
Disassemble selector lever.
- To remove the mounting -40- for Tiptronic position of selector lever -14-, unclip locking lugs (qty. 3) on mounting bracket -22- outward and remove mounting -40- inward.
- Push out fulcrum pin -26- for locking pawl -24- using punch. To do this, support mounting bracket -22- on tube VW 423.
- Remove selector lever lock solenoid -25- together with locking pawl -24- upward.
- Carefully lever spring clip -18- for selector position out of mounting bracket -22-.
- Place cable lever -17- in park position.
- Push out left then right-hand fulcrum pin -23- outward in that order using punch.
- Pull cable lever -17- with detent -16- in park position upward out of mounting bracket -22-.
- Unclip detent -16- from cable lever -17-.
Assembling
- Clip detent -16- in cable lever -17-.
- Push cable lever -17- with detent -16- in mounting bracket -22- from above with opening -arrow- first.
- Drive both fulcrum pins -23- of cable lever -17- with detent -16- in mounting bracket -22- onto stop. Support mounting bracket from inside when doing this.
- Press spring clip with roller -18- for selector lever position in its mounting in mounting bracket -22- onto stop.
- Push selector lever lock solenoid -25- together with locking pawl -24- in mounting bracket -22- from above.
- Carefully drive in fulcrum pin -26- for locking pawl -24, Support mounting bracket -22- on tube VW 423 when doing this.
- Push Tiptronic position mounting -40- in mounting bracket -22- from inside. Retaining lugs (qty. 3) must engage.
- Insert complete selector lever -14- in mounting bracket -22-.
- Hook selector lever -14- in cable lever -17- at top and bottom.
- Push both mounting bushes -10- for selector lever -14- in mounting bracket -22- from front and rear.
- Install locking plates -11- of mounting bushings -10- in mounting bracket so that angled ends point inward.
- Push in spring clip for Tiptronic position -19- in its mounting in mounting bracket -22- onto stop.
- Move selector lever to position "2".
- Place locking cable lever -38- in mounting bracket -22- and press in until it can be felt to engage in both mounting positions.
- Check locking function of locking cable lever -38-. It must engage in detent -16- and block selector lever with selector lever -14- in position "P".
- Shift selector lever -14- in Tiptronic position.
- Place frame -20- on mounting bracket -22- (reinforced side upward) and insert stop buffer -15- in cable lever -17-.
- Install selector mechanism.
- Check ignition key withdrawal lock
Disassembling and assembling selector lever
- Remove shift mechanism.
- Remove selector lever
Disassembling
- Knock out mounting pin for selector lever with a drift.
- Lift pull rod and slide selector gate out of selector lever together with Tiptronic spring mechanism.
- Release coil spring, then remove pull rod and coil spring from selector lever.
- Lever gate cover off on both sides.
- Carefully lever out springs -1- and -2- and press piece (Qty. 3) for Tiptronic springs with a screwdriver -arrow-.
Assembling
- Install guides -C- onto stop so that the narrower part points toward the pull rod.
- Place coil spring -B- onto pull rod -A-.
- Insert pull rod and coil spring in selector lever.
Installation position: Rounded comer -arrow- points in direction of travel.
- Check that pull rod slides freely on the two guides -C- on the selector lever.
Assemble Tiptronic springs as follows:
- Press in a gate cover.
- Insert a short spring -1- and two long springs -2- with press pieces (Qty. 3) into the gate by hand.
- Insert Tiptronic spring system with MoS2 grease Molykote PG 75.
- Press in second gate cover.
- Lift pull rod -D- and slide selector gate -B- with Tiptronic spring into selector lever -A-.
- Drive in mounting pin -C- with a drift, illustration number N37-0524.
- To secure pin, make two new punch marks -arrows- at 90° to the existing ones.
The mounting pin may only have a maximum of 4 punch marks.
- Install selector lever.
- Install shift mechanism.