Shift Mechanism on Transmission Side, Disassembling and Assembling

Shift mechanism on transmission side, disassembling and assembling, 01A, 5 SPD. M/T (AWD)

Special tools, testers and auxiliary items required:

^ Drift VW 295
^ Adapter VW 295 A
^ Pressure plate VW 401
^ Tube VW 420
^ Tube VW 423
^ Spacer sleeve VW 472/2

Special tools, testers and auxiliary items required

Slide hammer VW 771:

- 1 - Internal extractor Kukko 21/4:

Note:
^ Installation position of complete shift mechanism in transmission





1. Gear lock
^ For 5th and reverse gear

2. Torx bolt, 10 Nm
^ Black; only for aluminum transmissions
^ Shiny; for transmissions made of aluminum and of magnesium

3. O-ring
^ Always replace

4. Right stop screw, 40 Nm
5. Seal
6. Relay shaft
7. Seal
8. Left stop screw, 40 Nm
9. Shift detent
10. Torx bolt, 25 Nm
11. roll pin
12. Shift fork 5th and reverse gears
^ Installation position

13. Shift rod for 1st and 2nd gear as well as 5th and reverse gear
14. Ball sleeve + Removing and installing
15. Shift fork for 1st and 2nd gear
16. Coupling plate
^ Installation position

17. Bearing bushing
^ Removing
^ Installing

18. Ball sleeve
^ Pry off from sift rod using screwdriver
^ Press onto selector rod

19. Shift rod for 3rd and 4th gear
20. Shift fork for 3rd and 4th gear
21. Roll pin
22. Cover
^ For shift rod

23. Torx bolt, 20 Nm
24. Shift rod
25. Seal
^ Pry out using screwdriver
^ Installation position





Installation position for 5th/reverse gear shift fork and coupling plate for shift rod
Dimension - a - = 55 mm
Dimension - b - = 60 mm





Ball sleeve, removing and installing





Removing bushing for 3rd and 4th gear shift rod

A - Internal extractor 22 to 28 mm, e.g. Kukko 21/4 in conjunction with multi-purpose tool VW 771





Driving in bushing for 3rd and 4th gear shift rod to stop





Installation position of sealing washer
Dimension - a - = 1 mm





Installation position of complete selector mechanism in transmission
1. Shift fork 5th and reverse gears
2. Shift fork 3rd and 4th gears
3. Shift fork 1st and 2nd gears
4. Relay shaft
5. Shift detent
6. Shift rod