Operation CHARM: Car repair manuals for everyone.

Tower "II", Assembling



Tower "II", assembling, 01V, 5 SPD. A/T





^ Replace 2 rectangular rings - 3 - and O-ring - 2 - on input shaft at clutch "E" - 1 -.
^ Before inserting, thinly coat 2 rectangular rings - 3 - and O-ring - 2 - with Vaseline. Use only Vaseline, other lubricating substances cause functional problems in the hydraulic transmission control.
^ Make sure that rectangular rings - 3 - are fully seated all around in the input shaft groove.





^ Press clutch "A" - 2 - onto clutch "E" - 1 - until stop.





^ Install circlip - 2 - on input shaft - 1 -.





^ Place axial needle bearing - 2 - onto clutch "A" - 1 -.
^ Attach clutch "B" - 3 - onto inner plate carrier of clutch "A", using short lifting/turning motions.
^ Clutch plate "B" must engage in sequence in plate carrier of clutch "A".
^ Check whether all plates are engaged, to do so, lift clutch "B" a few millimeters and let fall.
^ If this produces a metallic sound, all plates are engaged.
^ If only a muted sound is heard, not all plates are engaged.





^ Place adjustment shim - 2 - onto clutch "B" - 1 -.