Assembly Overview

Power steering pump, reservoir, and hydraulic lines

Assembly overview
There is no provision for servicing the power steering pump. If a malfunction is present, the pump must be replaced.

Note:
^ If the fluid level in the reservoir is low, the steering system must be inspected for leaks.
^ If there are leaks in the area of the line connections, the fines/connections must first be inspected for leaks, tightened as necessary and wiped dry.
^ Pumps from service parts inventory do not contain fluid. They must be filled with hydraulic fluid G 002 000 before installation and turned by hand, otherwise pump noise or damage can result in operation.
^ Type of fluid: Hydraulic fluid G 002 000
^ System oil capacity: 0.7 0.9L





1. Power steering gear
2. Pressure hose
3. Return hose
4. Cap with dipstick
6. Strainer
6. Hex bolt, 9 Nm
7. Reservoir
8. Rubber bushing
9. Clamp
^ Tension with V.A.G 1275
^ Always replace
10. Return hose
Between reservoir and cooling line
11. Clamp
^ Tension with V.A.G 1275
^ Always replace
12. Hex bolt, 10 Nm
13. Cooling line
14. Cable tie
16. Clamp
^ Tension with V.A.G 1275
^ Always replace
16. Intake hose
17. Hex bolt, 8 Nm
18. Bracket
^ Bolted to cylinder head
19. Clamp
^ Tension with V.A.G 1275
^ Always replace
20. Threaded union, 60 Nm
21. Sealing ring, 18 x 24
^ Always replace
22. Seal rings, 16 x 22
^ Always replace
23. Power steering pump
24. Banjo bolt, 60 Nm
26. Pressure line
^ Tighten to 40 Nm
^ Screw onto pressure hose, when doing this counter-hold on pressure hose hex.
^ Bolted to intake tube with hex bolt - Item - 26 - .
26. Hex bolt, 8 Nm
27. Bracket
28. Hex nut, 20 Nm
29. Washer
30. Coolant line