Body/Electrical - Trunk Lid Harness Replacement
Group: 97Number: 04-07
Date: NOV. 09, 2004
Subject:
Trunk Lid Harness, Installing Repair Harness
Model(s):
Phaeton 2004 --> 2005
Condition
Trunk lid harness requires replacement.
Service
If it is determined that the trunk lid harness is damaged beyond repair and a new harness is required, it is no longer necessary to replace a complete harness.
New sectioned harnesses are available as listed.
Note:
Part numbers listed in this bulletin are for reference only. Always check with your Parts Dept. for the latest parts information.
Splice in new sectioned harness as follows:
- Disconnect both batteries. See Repair Manual, Battery, Starter, Generator, Cruise Control Group 27, Battery, disconnecting and connecting.
- Remove trunk lid trim. See Repair Manual, Body Interior, Group 70, Trunk lid trim, removing and installing.
- Remove rear lock carrier. See Repair Manual, Body Interior, Group 70, Rear lock carrier cover, removing and installing.
- Remove rain channel trim. See Repair Manual Body Interior, Group 70, Rain channel trim, removing and installing.
- Lower hat shelf. Do not completely remove.
- Remove trunk lid portion of wiring harness.
- Unclip wiring harness from rear shelf.
Separate trunk lid harness from convenience control harness as follows:
- Remove 3 tie straps.
- Cut tape attaching two wiring harnesses.
Tip:
Only cut tape that attaches two wiring harnesses together.
Splice in new trunk lid sectioned harness in location circled.
- Stagger splices of sectioned harness as shown.
^ Always follow crimping and sealing instructions outlined in VAS 1978 Wire Harness Repair kit.
Note:
Review and follow Safety Precautions in VAS 1978 Instruction Manual prior to performing any wiring harness repairs.
- Wrap spliced section of wire harness together.
- Install wire harness in original location.
- Reverse remaining procedure to complete repair.
When procedure applies to vehicles within the New Vehicle Limited Warranty, use the table.