Operation CHARM: Car repair manuals for everyone.

Piston Rings, Cylinder Bores and Piston Checking






Piston Rings, Cylinder Bores and Piston Checking

Piston Ring Gap, Checking





Special tools, testers and auxiliary items required

Feeler gauge

Test Sequence

- Push piston ring squarely from above down to approximately 15 mm from bottom end of cylinder.





Piston Ring Groove Clearance, Checking





Special tools, testers and auxiliary items required

Feeler gauge

Test Sequence

- Before measuring, clean ring groove.





Cylinder Bore, Checking





Special tools, testers and auxiliary items required

Internal dial gauge 50 - 100 mm

Test Sequence

- Measure bore at 3 locations in both directions - A - across engine and - B - in line with crankshaft.

Deviations from nominal dimension: max. 0.05 mm.

Piston: Installed position and allocation, piston/cylinder

Pistons are identified on piston head:

Pistons 1 through 5: For cylinder bank 1

Pistons 6 through 10: For cylinder bank 2

Positioning:

Directional arrow on piston head points to intake side