Operation CHARM: Car repair manuals for everyone.

Cylinder Block

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Main Bearing Cap Bolts..... 30 Nm plus an additional 180 ° (1/2 turn), or
Increments of 2 x 90° turns further is permissible.
Replace bolts

Crankshaft
Axial play
new: 0.07 - 0.23 mm
Wear limit: 0.30 mm
Check radial clearance with Plastigage
New 0.02 - 00.06 mm
Wear limit: 0.10 mm

Crankshaft dimensions - Main bearing 59.958 - 59.978 mm
reworking is not permitted

Connecting Rod Bearing 30 Nm plus an additional 90° (1/4 turn)

Piston Ring to Groove Clearance
Compression Ring
New 0.04 - 0.9 mm
Wear limit 0.15 mm

Tapered Ring
New 0.03 - 0.06 mm
Wear limit 0.15 mm

Oil Scraper Ring
New 0.02 - 0.06 mm
Wear limit 0.15 mm

Checking Ring Groove Clearance
Compression Ring
New 0.20 - 0.40 mm
Wear limit 1.0 mm

Tapered Ring
New 0.20 - 0.40 mm
Wear limit 1.0 mm

Oil Scraper Ring
New 0.25 - 0.50 mm
Wear limit 1.0 mm