Charge Air System Assembly Overview

Charge Air System Assembly Overview

• Charge air system must be properly sealed.

• During repairs, clean oil from connections and hose ends.

• Hose connections and charge air system hoses must be free of oil and grease before installing. Sealing ring and sealing surfaces must only be lightly oiled with connector couplings => [ With Connection Couplings ] With Connection Couplings.

• All hose connections for charge air system are secured by spring-type clamps or by connector couplings.

• Charge air system, checking for leaks => [ Charge Air System, Checking for Leaks ] Testing and Inspection.





1 8 Nm

• Component location => [ Bolts for Charge Air Cooler ]

2 Bracket

• Note installation position

3 Charge air cooler

4 Gasket

5 3 Nm

6 Charge air pressure sensor (G31) with Intake Air Temperature (IAT) sensor (G42)

7 Seal

• Replace if damaged

8 O-ring

• Replace if damaged

9 Connecting hose

10 Spring-type clip

11 Connecting pipe

12 Connecting hose

13 To Intake manifold

14 8 Nm

15 Sleeve

16 Grommet

17 Connecting piece

18 Turbocharger

19 To charge air cooler

20 Muffler

21 Connecting hose

22 Connecting pipe

23 Connecting hose

24 Rubber bushing

25 From air filter

Bolts for Charge Air Cooler





To loosen and tighten the mounting bolts - arrow - , the bumper cover must be removed Removal and Installation.