Operation CHARM: Car repair manuals for everyone.

Engine: Locations



Assembly overview

I





II

Part I





1- 25 Nm
2- Tensioning device for ribbed belt
^ To release tension on ribbed belt, pivot using open-end wrench
3- Toothed belt cover - upper part
4- Toothed belt cover - center part
5- 27 Nm
6- Idler roller
7- Tensioning roller
8- Toothed belt
^ Mark direction of rotation before removing
9- Coolant pump
10- O-ring
^ Replace
11- 15 Nm
12- Tensioning device for toothed belt
13- Crankshaft toothed belt gear
14- 15 Nm
15- 20 Nm
16- 90 Nm plus an additional 1/4 turn (90°)
^ Replace
17- Toothed belt cover - lower part
18- 10 Nm
^ Insert using locking fluid D 000 600 A2
19- Pulley
^ For power steering pump
20- 25 Nm
21- Ribbed belt
^ Mark direction of rotation before removing
22- 25 Nm
23- Belt pulley/vibration damper
^ Only possible to install in one position - Bores are offset
^ Note position when installing

Part II





1- Knock sensor 1 G61
2- 20 Nm
^ Tightening torque affects function of Knock Sensor (KS)
3- Knock sensor 2 G66
4- Oil dipstick
^ Oil level must not be above max. mark!
5- Inlet spout
^ For oil dipstick
6- O-ring
^ Replace
7- Coolant line
8- 20 Nm
9- Oil filter bracket
10- 15 Nm plus an additional 1/4 turn (90°)
^ Replace
11- Oil cooler
^ Coat contact area to oil filter bracket, outside the seal, with AMV 188 100 02.
12- 25 Nm
13- Oil filter element
14- Gasket
^ Replace
15- 10 Nm
16- Engine speed (RPM) sensor G28
17- Connecting piece
18- 15 Nm
19- O-ring
^ Replace
20- Coolant thermostat
^ Note installation position
^ Opening begins approx. 86°C
^ Opening lift min. 7 mm
21- 45 Nm
22- Compact bracket
^ For generator, air conditioning compressor, and power steering pump
23- Right engine bracket