Overhaul

Engine, disassembling and assembling

Note:
^ Secure engine to assembly stand using holding fixture VW 540 and adapter set for engine and transmission support VW 540/1 B when performing repair work.
^ If large quantities of metal particles or abraded material are detected during engine repairs, it may be an indication for a damaged crankshaft or rod bearings. To prevent further damage, perform these steps after the repair:
^ Carefully clean oil passages Replace oil injection jets
^ Replace oil cooler
^ Replace oil filter