Operation CHARM: Car repair manuals for everyone.

Cables, Installing and Adjusting



Cables, Installing And Adjusting







NOTE:
- Cable sleeve ends are color coded.
- Always check cables before installing, replace binding or damaged cables.
- Attach cables to remove controls first and then attach cables to levers.
- All air flaps must audibly move onto end stops when turning controls.

1. Central flap cable 1
- From air distribution rotary control to central flap
- Cable sleeve marking: yellow
- Installing and adjusting see Fig. 3
2. Footwell/defroster flap cable
- From air distribution rotary control to footwell/defrost flap
- Cable sleeve marking: green
- Installing and adjusting see Fig. 2
3. Heating and ventilation controls
4. Temperature flap cable
- From temperature rotary control to temperature flap
- Cable sleeve marking: beige
- Installing and adjusting see Fig. 1

Fig. 1 Temperature flap cable, installing and adjusting







Prerequisites:
- Heating and ventilation controls are installed.
- Connecting duct removed.

Adjusting
- Turn temperature rotary control knob to left onto stop.
- Attach center wire of cable -1- to the temperature flap lever -2-.
- Push temperature flap lever -2- to stop -arrow A- and secure outer cable -1- with clip -3-.
- Turn temperature rotary control knob to left and right onto stops.
- When turning the rotary control knob, both end stops must be reached.

Fig. 2 Footwell/defroster flap cable, installing and adjusting







Prerequisite:
- Heating and ventilation controls are installed.

Adjusting
- Turn air distribution rotary knob to left to stop.
- Attach wire end of cable -1- to temperature flap lever -3-, arrow -A-.
- Push footwell/defroster flap lever to stop -arrow C- and attach outer cable -1- with clip -2-, -arrow B-.
- Turn air distribution rotary control knob to left and right to stops.
- When turning the rotary control knob, both end stops must be reached.

Fig. 3 Central flap cable, installing and adjusting







Prerequisites:
- Central flap lever correctly adjusted see Fig. 1
- Heating and ventilation controls are installed.
- Connecting duct removed.

Adjusting
- Turn air distribution rotary control knob to left onto stop.
- Attach center wire of cable -2- to central flap lever -1-.
- Push central flap lever to stop -arrow A- and attach outer cable -2- with clip -3-.
- Turn air distribution rotary control knob to left and right onto stops.
- When turning the rotary control knob both end stops must be reached.