Operation CHARM: Car repair manuals for everyone.

Components In Passenger Compartment, Servicing



Heating And A/C Components In Passenger Compartment, Servicing







CAUTION:
Before beginning repairs:
- Switch off all electrical consumers.
- Switch off ignition.
- Remove ignition key from ignition switch.

NOTE:
- System components marked with an asterisk * can only be serviced or replaced after discharging refrigerant system. Use Kent Moore ACR4 or equivalent.
- Before carrying out any work on the A/C refrigerant system, refer to A/C refrigerant system safety measures.

1. Side window air outlet
2. Side air outlets
3. Defroster air outlet
4. Heating and A/C controls
- With A/C switch -E35-
- With fresh air blower switch -E9-
- With fresh air/recirculating flap switch -E159-
- Cables, installing and adjusting
5. Intermediate duct
6. Instrument panel cross member
- Loosening and tightening
7. Dust and pollen filter
- With activated charcoal filter
8. Servo motor for fresh/recirculated air door -V154-
9. Fresh air blower -V2-
10. Fresh air blower series resistance with fuse -N24-
11. Heating and A/C unit*
- With heater core
- With evaporator
12. Center trim
13. Footwell air outlet
- Passenger side only
14. Rear duct
15. Gasket
16. Connecting duct
- With driver's side footwell air outlet
17. Cables
18. Heater core*
- Always replace coolant after removal or replacing

- Removing:
- First remove heating and A/C unit

19. Heater core/bulkhead seal*
- Installation position
20. Defroster duct

- Replacing:
- Removing and install instrument panel
- Loosen instrument panel cross member.
- Installation position

Servo motor for fresh/recirculating air door -V154-, removing and installing

Removing
- Remove glove box.







- Disconnect electrical connector -1-.
- Remove screw -3-.
- Swing motor -2- downward.
- Disengage motor -2- from fresh air/recirculation air lever.

Installing
- Engage flap motor -2- to fresh air/recirculation air lever.
- Position fresh air/recirculated air flap lever by hand depending on position of flap motor.
- Install screw -3-.