Gear Selector Mechanism, Removing and Installing
Gear selector mechanism, removing and installing, 02M, 5 and 6 Spd. M/T
- Remove securing clip -4- for gear selector cable from gear selector lever -1-.
- Remove securing clip -3- for gate selector cable from relay lever -2-.
- Pry gate selector cable and gear selector cable off pin (arrows).
- Remove cable support bracket from transmission (arrows). If necessary unclip hose at cable support bracket first.
- Carefully pry cover off center console (arrows).
- Pull cover to rear off center console.
- Remove sound insulation.
- Destroy clip (arrow) and pull shift lever knob off with cover.
- Remove shift housing front securing nuts (arrows).
- Separate front exhaust line -A-.
- Remove cross support -B- below exhaust system.
- Unscrew exhaust manifold from subframe (arrows) and unhook it.
- Loosen heat shield -C- in forward area.
- Remove heat shield -D-.
- Unbolt selector housing from body.
- Swing shift housing down and remove with selector cables.
Installing
Installation is performed in the reverse sequence. Note the following:
The cable locks have holes for securing them on the gear selector lever or the relay lever.
The holes in the cable locks have various diameters.
Application
- The cable locks no longer need to be replaced following disassembly.
- Spread a small quantity of polyurea grease Part no. G 000 450 02 on pins (arrows) of gear shift lever -1- and relay lever -2-.
Note: Always replace securing clips -3- and -4- after disassembling
- Secure gear selector cable with securing clip -3- and gate selector cable with securing clip -4-.
- Adjust selector mechanism.
Tightening torques
- Shift housing to body: Bolt, 25 Nm
- Selector cable support bracket to transmission: Hex Bolt, 25 Nm