Notes on Installing

Notes on installing
Installation is performed in reverse order. When doing this note the following:

CAUTION! When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:
^ Route all the various lines (e.g. for fuel, hydraulics, EVAP system, coolant, refrigerant, brake fluid and vacuum lines and hoses) and electrical wiring so that the original positions are restored.
^ Ensure sufficient clearance to all moving or hot components.

Vehicles with manual transmission
- Check clutch release bearing for wear and replace if necessary.
- Lubricate clutch release bearing and splines of input shaft with thin coating of grease G 000 100 (do not lubricate guide sleeve for release bearing).
- A pilot needle bearing must be installed in the crankshaft in engines for vehicles with manual transmission. Install needle bearing if necessary.

Vehicles with automatic transmission
- Use original bolts when securing torque converter to drive plate.
- Before installing engine, turn torque converter and drive plate such that a hole is level with the starter installation opening.

Continued for all vehicles
- Make sure intermediate plate is properly seated on engine.
- Make sure centering sleeves for engine to transmission are installed in cylinder block.

Install if necessary.
- Replace self-locking nuts for securing engine mount.
- Shake the engine in order to align the engine mounts free of stress.
- Install A/C compressor.
- Install power steering pump.
- Install ribbed belt.
- Install catalytic converter.
- Reconnect all lines, hoses and connections that were disconnected for the removal sequence.
- For harness connectors and routing:.
- Install starter.
- Install air filter housing.
- Install lock carrier with attachments. Removal and Replacement
- Fill with coolant.
- Check headlight adjustment, correct if necessary Maintenance.

Vehicles with automatic transmission





- Connect ATF-lines - arrows - Automatic Transmission.
- Check ATF level, top up if necessary.
- Set ECM adaptations as necessary.

Continued for all vehicles
- Perform "Work steps required after reconnecting battery".
- Check DTC memory of all control modules, repair all stored malfunctions, and erase DTC memory afterwards.
- After erasing DTC memory, readiness code must be generated again, Adapting functions and components.
- Perform road test and check DTC memory of all control modules again.

Note: Observe safety precautions that apply to road tests.