Clutch "F"

Clutch "F", 01V, 5 SPD. A/T





1. Cylinder "F"
^ Checking for signs of wear at inner circumference caused by coated plates
^ Checking for signs of wear at outer circumference caused by coated plates
^ Checking splines
^ Checking needle bearing and metal sleeve for wear

6. Dished washer
^ Replace in case of signs of wear or if dished washer tips are bent
^ Replace broken dished washer

7. Split retaining ring
^ Replace if deformed

10. Outer plates
^ Checking for wear

11. Coated plate
^ Checking for wear





Signs of wear at inner circumference of cylinder "F" caused by coated plates
^ Check cylinder at inner circumference for signs of wear caused by coated plates.
^ Coated plates must not get caught in gashes - arrows -.
^ If gashes - arrows - caused by coated plates are greater than 0.5 mm:
^ Replace cylinder "F".





Signs of wear at outer circumference of cylinder "F" caused by coated plates
^ Check cylinder at outer circumference for signs of wear caused by coated plates.
^ Coated plates must not get caught in gashes - arrows -.
^ If gashes - arrows - caused by coated plates are greater than 0.5 mm:
^ Replace cylinder "F".

Note:
^ This damage is always caused by a malfunctioning valve body.





Checking needle bearing and metal sleeve in cylinder "F" for wear
^ Perform a visual check of needle bearing - arrow 1 -.
^ Needle bearing must be like new.
^ Replace cylinder "F" if necessary.
^ Check contact surface of metal sleeve for wear - arrow 2 - in cylinder "F".
^ Contact surface must not be heavily scored and/or show blue discoloration.
^ Replace cylinder "F" if necessary.

If no blue discoloration and only small grooves are detected, proceed as follows:
^ Sandpaper (600 grit, oiled) contact surface 1 to 2 times.
^ Carefully wipe off with a clean rag and check contact surface. Contact surface must now be like new.

If scores cannot be removed in this manner:
^ Replace cylinder "F".





Checking coated and outer plates for wear

Signs of overheating on outer plates point to worn coated plates. Evaluate signs of wear as follows:

A - Spots of discoloration of outer plates caused by overheating, in distance of more than 20 mm: Outer and coated plates OK can be reused.

B - Spots of discoloration of outer plates caused by overheating, in distance of less than 20 mm: Outer and coated plates worn, must be replaced.

C - Tarnish blue/brown at outer and/or inner area of outer plates: Outer and coated plates overheated and worn, must be replaced.