Jump Start Point, through 04.05

Jump Start Point, through 04.05

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1331/)

Removing

CAUTION!
When disconnecting and connecting the battery, always perform the work procedure as described in the repair information --> [ Battery, One-Battery Layout, Disconnecting and Connecting ] Battery, One-Battery Layout, Disconnecting and Connecting. Not adhering to sequence will result in the deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components.

- Disconnect battery --> [ Battery, One-Battery Layout, Disconnecting and Connecting ] Battery, One-Battery Layout, Disconnecting and Connecting.

- Fold up cover - 1 -.





• The illustrations show the external starting point on the V6 Touareg. Vehicles with other engines have only two lines connected.

- Remove mounting nuts - arrows - and remove connected lines from connector threads.





- Fold cover up - 3 -, remove mounting nut - 2 - and remove line - 1 - from connector threads.





- Remove both mounting bolts - arrows - and remove external starting point housing upward out of vehicle.





- Remove hydraulic oil reservoir - 1 - mounting bolt - 2 -, remove hydraulic oil reservoir - 1 - from bracket and lays it aside with hoses connected.





- Unclip both refrigerant lines - 2 - from bracket - 1 -.





- Remove three mounting bolts - arrows - and remove hydraulic oil reservoir and external starting point bracket - 1 - from vehicle.





Installing

Install in reverse order of removal, noting the following:

- When installing hydraulic oil reservoir, ensure it is engage correctly in reservoir and external starting point bracket.

- Tighten all the fasteners to the specifications --> [ Jump Start Point Assembly Overview, through 04.05 ] Jump Start Point Assembly Overview, through 04.05.

CAUTION!
• When connecting battery, always perform work procedure as described in repair information --> [ Battery, with Auxiliary Battery or Two-Battery Layout, Disconnecting and Connecting ] Battery, with Auxiliary Battery or Two-Battery Layout, Disconnecting and Connecting. Not adhering to sequence will result in the deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components.

• Observe notes for threaded connections of battery terminals --> [ Battery Post/Terminal ] Battery Post/Terminal.

- Reconnect battery --> [ Battery, One-Battery Layout, Disconnecting and Connecting ] Battery, One-Battery Layout, Disconnecting and Connecting.