Drive Axle with CV Joint VL 107 Bolted Assembly Overview
Drive Axle with CV Joint VL 107 Bolted Assembly Overview
1 Outer Constant Velocity Joint
• Replace only as complete unit
• Removing => [ Removing outer constant velocity
joint ]
• Installing: Using a plastic hammer, drive onto the shaft as far as the stop
• Checking, refer to => [ Outer CV Joint, VL90 and VL100 Checking ] Outer CV Joint, VL90 and VL100 Checking
2 Bolt
• Always replace after removal
• Hex head bolt = 200 Nm plus an additional 180° turn
• Twelve-point bolt = 70 Nm plus an additional 90° turn
• M16 x 1.5 x 80
Vehicle must not be standing on its wheels when loosening or tightening
3 Clamp
• Always replace after removal
• Tensioning => [ Tensioning Clamp on Small Diameter ]
4 Protective Boot
• Check for tears and scuffing
• Material: polyelastomer
5 Clamp
• Always replace after removal
• Tensioning => [ Tightening Hose Clamp on Outer
Joint ]
6 Dished Washer
• Installed position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ]
7 Thrust Washer
• Installed position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ]
8 Securing Ring
• Always replace after removal
• Insert in shaft groove
9 CV Boot
• Material: polyelastomer
• Without ventilation bore
• Check for tears and scuffing
• Drive off CV joint using drift
• Coat sealing surface with D 454 300 A2 before installing on constant velocity joint
10 Dished Washer
• Installed position => [ Installed Location of Spring
Washer on Inner Joint ]
11 Clamp
• Always replace after removal
• Tensioning => [ Tensioning Clamp on Small Diameter ]
12 Drive Axle
13 Intermediate Shaft
• Right side of vehicle
• Removing and installing, refer to => [ Intermediate Shaft ] Intermediate Shaft
• Servicing, refer to => [ Intermediate Shaft, CV Joint VL 107 ] Intermediate Shaft, CV Joint VL 107
14 Cover
• Always replace after removal
• Always replace
• Pressing off => [ Drive off Cover for Inner Joint ]
15 Securing Ring
• Remove and install using snap ring pliers (VW 161 A)
16 Gasket
• Bonding surface on CV joint must be free of grease and oil!
17 Inner Constant Velocity Joint
• Replace only as complete unit
• Pressing off => [ Pressing off Inner Constant
Velocity Joint ]
• Pressing on => [ Pressing on Inner CV Joint ]
• Checking, refer to => [ Inner CV Joint, VL90 and VL100, Checking ] Inner CV Joint, VL90 and VL100, Checking
18 Cover
• Carefully drive off using a drift
• Coat sealing surface with D 454 300 A2 before installing on constant velocity joint
• Adhesive surface must be free of oil and grease
19 Backing Plate
• Always replace after removal
20 Socket Head Bolt
• First tighten diagonally to 10 Nm, then tighten diagonally again to the tightening specification
M8 Bolt = 40 Nm
M10 Bolt = 70 Nm
• Always replace bolts after disassembly
21 Clamp
• Always replace after removal
• Tensioning => [ Tightening Hose Clamp on Outer
Joint ]
22 Bolt
• 20 Nm
23 Countersunk Bolt
• Pre-tighten to 5 Nm, then tighten to 35 Nm
• Quantity: 3
24 Mounting Bracket
25 Rubber Mount
• Pressing off and on, refer to => [ Intermediate Shaft, CV Joint VL 107 ] Intermediate Shaft, CV Joint VL 107