Operation CHARM: Car repair manuals for everyone.

Cooling System Components Assembly Overview, Body Side






Cooling System Components Assembly Overview, Body Side





1 Radiator

Removing and installing => [ Radiator ] Service and Repair.

After replacing replace entire amount of coolant

2 O-ring

Replace if damaged

3 Upper coolant hose

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

4 Cap

Check with cooling system tester (V.A.G 1274) and adapter (V.A.G 1274/9) => [ Pressure Relief Valve in Cap, Checking ] Cooling System, Checking For Leaks.

Test pressure 1.4 to 1.6 bar

5 Connector

6 3 Nm

7 Expansion tank

With Engine Coolant Temperature (ECT) sensor (G32)

Check with cooling system tester (V.A.G 1274) and adapter (V.A.G 1274/8) => [ Cooling System, Checking for Leaks ] Cooling System, Checking For Leaks.

8 Lower coolant hose

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

9 5 Nm

10 5 Nm

11 Coolant Fan 2 (V177)

Only vehicles with optional equipment

Removing and installing => [ Coolant Fans ] Service and Repair.

12 Connector

13 Connector

14 Coolant Fan 1 (V7)

With Coolant Fan Control (FC) control module (J293)

Removing and installing => [ Coolant Fans ] Service and Repair.

15 Fan support