Operation CHARM: Car repair manuals for everyone.

Cooling System Components Assembly Overview, Engine Side






Cooling System Components Assembly Overview, Engine Side





1 To expansion tank at top

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

2 Upper coolant line

Attached to the cylinder head cover

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

3 O-ring

Replace

4 Retaining clip

Check for secure seat

5 Engine Coolant Temperature (ECT) sensor (G62)

If necessary release pressure in cooling system for removing

6 To cooler for exhaust gas recirculation

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

7 Connecting piece

8 10 Nm

9 To upper radiator

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

10 From heat exchanger

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

11 40 Nm

12 Distribution piece

13 from the upper coolant hose distribution piece

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

14 15 Nm

15 From expansion tank at bottom

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

16 Front coolant line

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

17 Seal

Replace

18 Engine Coolant Temperature (ECT) sensor (on radiator) (G83)

19 15 Nm

20 To lower radiator

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

21 Thermostat housing

For thermostat

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

22 Coolant thermostat

Removing and installing => [ Thermostat ] Service and Repair.

Note installation position => [ Thermostat ] Service and Repair.

Checking: Heat up thermostat in water

Opening begins approximately 85° C

Ends approximately 105° C

Opening lift min. 7 mm

23 Rear coolant pipe

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

24 From cooler for Exhaust Gas Recirculation (EGR)

To the recirculation pump

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

25 To heat exchanger

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

26 Coolant pump

Check for ease of movement

Note installation position

Removing and installing => [ Coolant Pump ] Service and Repair.

27 Oil cooler

For engine oil

Removing and installing => [ Oil Filter Bracket and Oil Cooler Assembly Overview ] Oil Filter Bracket and Oil Cooler Assembly Overview.

Oil cooler, checking for leaks => [ Oil Cooler, Checking for Leaks ] Testing and Inspection.