Operation CHARM: Car repair manuals for everyone.

Exhaust System, Installing






Exhaust System, Installing

Special tools, testers and auxiliary items required

Torque wrench (V.A.G 1331)

Conditions

Exhaust system must be aligned when cold.

Procedure

- Loosen threaded connections of front clamp - 1 -.





- Position clamp - 1 - so that dimension - a - at marking on pipe - 2 - is 5 mm and tighten front bolt hand-tight. - Arrow - points in direction of travel.

- Slide the exhaust pipe and the muffler far enough forward into the clamp until dimension - a - on the outer front muffler retaining loop is 9 to 11 mm. - Arrow - points in direction of travel.





- Tighten front clamp in this position uniformly to 25 Nm.

End Pipes, Aligning

- Align rear muffler so that distance - a - between bumper cut out and right and left tail pipes is equal.





At the same time, distance - b - of bumper cutout must run parallel to tail pipes.

- To align tail pipes, loosen rear muffler mounting components if necessary.