Operation CHARM: Car repair manuals for everyone.

Cooling System Components Assembly Overview, Engine Side






Cooling System Components Assembly Overview, Engine Side





1 15 Nm

2 Coolant pump

Check for ease of movement

Note installation position

Removing and installing => [ Coolant Pump ] Service and Repair.

3 O-ring

Replace

4 Bypass-flap

For cooler for Exhaust Gas Recirculation (EGR)

5 Radiator

For Exhaust Gas Recirculation (EGR) system

6 To upper reservoir

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Diagrams.

7 Front upper coolant pipe

Connected with the front cylinder head cover to the cylinder head

As a unit with the fuel lines

8 Connecting piece

9 Seal

Check for secure seat

Replace

10 Retaining clip

Check for secure seat

11 Engine Coolant Temperature (ECT) sensor (G62 )

With Engine Coolant Temperature (ECT) gauge sensor (G2)

12 10 Nm

13 Heater flange

For glow plugs

14 Glow Plugs

25 Nm

Checking => [ Glow Plugs ] Glow Plugs.

15 Quick-release coupling

16 To heat exchanger

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Diagrams.

17 From heat exchanger

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Diagrams.

18 Distributor

19 To upper radiator

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Diagrams.

20 Coolant line

21 40 Nm

22 To expansion tank, bottom

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Diagrams.

23 Transmission oil cooler

24 To lower radiator

Coolant hose connection diagram => [ Coolant Hose Connection Diagram ] [1][2]Diagrams.

25 Oil cooler

Removing and installing => [ (Item 13) Oil cooler ] Service and Repair

26 Thermostat housing

For thermostat

27 Coolant thermostat

Removing and installing => [ Thermostat ] Service and Repair.

Observe installed location, => [ Thermostat ] Service and Repair.

Checking: Heat up thermostat in water

Starts to open: approximately 85° C

Opening end: approximately 105° C

Opens: at least 7 mm