Engine: Locations

Assembly overview





Part I





1. Bracket for assemblies
^ Observe tightening sequence
2. 23 Nm
3. 23 Nm
4. Generator (GEN)
^ To facilitate installing generator, slightly drive back threaded bushings for retaining bolts on generator.
5. 45 Nm
^ Observe tightening sequence
^ Insert with locking fluid
6. Bushing
^ 2 pieces
7. 25 Nm
8. Air conditioner compressor
9. Ribbed belt
^ Before removing, mark direction of rotation using chalk or felt-tip marker
^ Check for wear
^ Do not kink
10. Pulley
^ For ribbed belt
11. 10 Nm plus an additional 90° (1/4 turn)
^ Replace
12. 23 Nm
13. Tensioning device for ribbed belt
^ To release tension on ribbed belt, swing using open-end wrench.





Accessory assembly bracket tightening sequence

Part II, vehicles without divided toothed belt guard





1. 10 Nm
2. Toothed belt cover, upper
3. 50 Nm plus an additional 180° (1/2 turn)
^ Use Retainer 3036 to loosen and tighten
4. Camshaft sprocket
^ Installation position secured by woodruff key
5. 10 Nm
^ Insert with locking fluid
6. Rear toothed belt cover
7. Woodruff key
^ Check for secure seat
8. 25 Nm
9. Semi-automatic tensioning roller
10. Coolant pump
11. O-ring
^ Replace
12. 25 Nm
13. Damper roller
14. 15 Nm
15. 35 Nm
16. Damper roller
17. Sealing flange
18. Diamond disc
^ Replace
19. Crankshaft toothed belt sprocket
^ There must be no oil on contact surface between toothed belt gear, diamond disc and crankshaft
^ Only possible to install in one position
20. 90 Nm plus an additional 90° (1/4 turn)
^ Replace
^ Do not oil
^ Use Counter Support 3415 to loosen and tighten
21. Toothed belt
^ Before removing, mark direction of rotation using chalk or felt-tip marker
^ Check for wear
22. Toothed belt cover, lower
23. Engine mount
24. 45 Nm
25. Cover for toothed belt guard

Part III (vehicles with divided toothed belt guard)





1. 10 Nm
2. Toothed belt cover, upper
3. 50 Nm plus an additional 180° (1/2 turn)
^ Use Retainer 3036 to loosen and tighten
4. Camshaft sprocket
^ Installation position secured by woodruff key
5. 10 Nm
^ Insert with locking fluid
6. Rear toothed belt cover
7. Woodruff key
^ Check for secure seat
8. 25 Nm
9. Semi-automatic tensioning roller
10. Coolant pump
11. O-ring
^ Replace
12. 25 Nm
13. Damper roller
14. 15 Nm
15. 35 Nm
16. Damper roller
17. Sealing flange
18. Diamond disc
^ Replace
19. Crankshaft toothed belt sprocket
^ There must be no oil on contact surface between toothed belt gear, diamond disc and crankshaft
^ Only possible to install in one position
20. 90 Nm plus an additional 90° (1/4 turn)
^ Replace
^ Do not oil
^ Use Counter Support 3415 to loosen and tighten
21. Toothed belt
^ Before removing, mark direction of rotation using chalk or felt-tip marker
^ Check for wear
22. Toothed belt cover, lower
23. Bolts
^ For lower toothed belt guard
^ 7 pieces
^ 8 Nm
24. Engine mount
25. 45 Nm

Part IV





1. Knock Sensor (KS) 1 G61
^ to remove, coolant thermostat housing must be removed
^ Contacts gold plated
2. 20 Nm
^ Tightening torque affects function of Knock Sensor (KS)
3. Knock Sensor (KS) 2 G66
^ To remove, oil filter bracket must be removed
^ Contacts gold plated
4. Cable bracket
5. Bolt
6. Cable bracket
7. Bolt
8. Gasket
^ Replace
9. Oil filter bracket with attachments
^ Disassembling and assembling
10. 15 Nm plus an additional 90° (1/4 turn)
11. Intake manifold support
12. Bolt
13. 10 Nm
14. Engine speed (RPM) sensor G28
15. Seal
^ Replace
16. 15 Nm
17. Coolant thermostat housing with coolant thermostat
18. O-ring
^ Replace
19. 40 Nm
20. Bracket for assemblies
^ Tightening order