Transmission and Clutch Housings
Transmission and Clutch Housings
Special tools, testers and auxiliary items required
• Needle Bearing Drift (VW 295)
• Needle Bearing Drift (VW 295 A)
• Thrust Pad (VW 447 H)
• Thrust Pad (VW 512)
• Press Tube (2040)
• Thrust Tube (VW 454)
• Spindle from Seal Installer Set - Rear Diff (3066)
• Thrust Pad (3124) (If the seal and sleeve are in two pieces)
• Slide Hammer-Complete Set (VW 771) (If the seal and sleeve are a single piece)
• Additional Part for VW 771 (VW 771/37) (If the seal and sleeve are a single piece)
• Thrust Piece (T10148) (If the seal and sleeve are a single piece)
1 Transmission Housing
• When replacing: adjust the input shaft and differential, refer to => [ Adjustment Overview ] Adjustment Overview.
2 Needle Bearing
• For the output shaft.
• Removing, refer to => [ Needle Bearing, Removing ].
• Installing and securing, refer to => [ Needle Bearing, Installing ].
3 Oil Filler Plug
• 35 Nm
• Fluid level cannot be checked by removing oil filler plug.
• If transmission was disassembled, it must be filled before being installed again.
Rabbit, for MY 2006-2009, refer to => [ Code Letters, Transmission Allocation and Capacities ] Code Letters, Transmission Allocation and Capacities.
Capacities, Golf from MY 2010, refer to => [ Code Letters, Transmission Allocation and Capacities ] Code Letters, Transmission Allocation and Capacities.
4 Outer Race/Tapered Roller Bearing
• For the output shaft.
• Removing and installing, refer to => [ Output Shaft ] Output Shaft.
• When replacing: adjust the input shaft, refer to => [ Output Shaft, Adjusting ] Output Shaft, Adjusting.
5 Adjusting Shim
• For the output shaft.
• Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview.
6 Adjusting Shim
• For the input shaft.
• Adjustment overview, refer to => [ Input Shaft, Adjusting ] Input Shaft, Adjusting.
7 Outer Race/Tapered Roller Bearing
• For the input shaft.
• Removing and installing, refer to => [ Input Shaft ] Input Shaft.
• When replacing: adjust the input shaft, refer to => [ Input Shaft, Adjusting ] Input Shaft, Adjusting.
8 Outer Race/Tapered Roller Bearing
• For the input shaft.
• Removing and installing, refer to => [ Input Shaft ] Input Shaft.
• When replacing: adjust the input shaft, refer to => [ Input Shaft, Adjusting ] Input Shaft, Adjusting.
9 Needle Sleeve
• Removing and installing, refer to => [ Reverse Shaft ] Reverse Shaft.
10 Alignment Sleeve
• Quantity: 2
11 Clutch Housing
• When replacing: see adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview.
12 Guide Sleeve
• With seal for the drive axle and vulcanized O-ring.
• Removing the seal, refer to => [ Removing the Seal from the Guide Sleeve ].
• Installing the seal, refer to => [ Installing the Seal onto the Guide
Sleeve ].
• Remove the guide sleeve to replace the seal
• If the O-ring is damaged, then replace the guide sleeve and the O-ring.
13 Bolt
• Removing and installing, see - item 6 - in => [ Clutch Release Mechanism ] Service and Repair.
14 Seal
• Removing and installing, refer to => [ Right Flange Shaft Seal and Sleeve, Two Piece ] Right Flange Shaft Seal and Sleeve, Two Piece.
15 Sleeve
• For the seal - item 14 -.
• Removing, refer to => [ Prying out the Sleeve ].
• Installing, refer to => [ Installing the Sleeve ].
16 Seal and Sleeve, One-Piece
• If the seal is damaged, then replace both the seal and sleeve.
• Removing, refer to => [ Removing the Sleeve and Seal ].
• Installing, refer to => [ Installing the Sleeve and Seal ].
17 Oil Drain Plug
• 35 Nm
18 Outer Race/Tapered Roller Bearing
• For the differential.
• When replacing: adjust the differential, refer to => [ Differential, Adjusting ] Differential, Adjusting.
19 Magnet
• Held in place by the housing joint surface.
20 Oil Guide
• Install the oil guide y into the transmission housing, refer to => [ Installing the Oil Guide into
the Transmission ].
21 Outer Race/Tapered Roller Bearing
• For the differential.
• When replacing: adjust the differential. Refer to => [ Differential, Adjusting ] Differential, Adjusting.
22 Adjusting Shim
• For the differential.
• Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview.
23 Seal
• Removing and installing, refer to => [ Left Flange Shaft Seal ] Left Flange Shaft Seal.
Needle Bearing, Removing
Needle Bearing, Installing
- Secure the needle bearing at three points inside the transmission housing, offset by 120 degrees , using a mandrel.
Removing the Seal from the Guide Sleeve
Installing the Seal onto the Guide Sleeve
Prying out the Sleeve
- Pry out the sleeve using a screwdriver - arrow -
Installing the Sleeve
- Install the spindle - A - from assembly tool (3066) into the threaded piece on the differential.
- Turn the nut - B - and pull the sleeve all the in using thrust pad (3124).
• If the transmission is disassembled, press the sleeve in until seated using thrust pad (3124).
Removing the Sleeve and Seal
The sleeve has a shoulder on the inside.
- Install additional part for VW 771 (VW 771/37) behind the shoulder inside the sleeve.
- Using force, push the additional part for VW 771 (VW 771/37) into the sleeve.
Installing the Sleeve and Seal
- Clean the seal in the transmission.
- Install the spindle - A - from assembly tool (3066) into the threaded piece on the differential.
- Turn the nut - B - and pull the sleeve all the way in using thrust pad (T10148).
• If transmission is disassembled, press the sleeve in until seated using thrust pad (T10148).
Installing the Oil Guide - A - into the Transmission
- Insert the oil guide into the hole - arrow 1 - and groove - arrow 2 - at the same time.