Ribbed Belt Pulley with Freewheel, Valeo

Ribbed Belt Pulley with Freewheel, Valeo

Special tools, testers and auxiliary items required

• Multi-point adapter (VAS 3400)

• Torque Wrench (V.A.G 1332)

• TORX screwdriver insert (V.A.G 1603/1)

Removing

- Remove generator.

- Tighten the generator in a vise at the attachment points.

- Remove protective cap from ribbed belt pulley with freewheel.

- Insert multi-point adapter (VAS 3400) into ribbed belt pulley with freewheel of generator using open end wrench 17 mm.

- Insert TORX screwdriver insert (V.A.G 1603/1) into generator shaft.





- Loosen the threaded connection by rotating clockwise, while counter holding with the box-end wrench.

- Hold ribbed belt pulley with freewheel in place by hand and turn at generator driveshaft until ribbed belt pulley with freewheel can be removed.

Installing

Install in reverse order of removal, noting the following:

- Next, screw ribbed belt pulley with freewheel onto generator driveshaft by hand until it reaches stop.

Torque wrench (V.A.G 1332) must be rearranged for installing ribbed belt pulley with freewheel as follows:

- Disengage socket - 1 - and pull it off handle part - 2 -.





- Turn around handle part - 2 - of torque wrench 180° and insert socket again.

- Set turning direction of torque wrench to left at socket.

- Insert TORX screwdriver insert (V.A.G 1603/1) into generator shaft.





- Counter hold multi-point adapter (VAS 3400) using 17 mm open end wrench.

- Tighten ribbed belt pulley with freewheel by turning generator driveshaft toward left using torque wrench (V.A.G 1332).

- Tighten the threaded connection between the ribbed belt pulley and generator shaft 80 Nm.