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Throttle Position Sensor: Testing and Inspection






Diagnostic Procedures

Throttle Position Sensor, Checking

Special tools, testers and auxiliary items required

Multimeter (VAG1526) or Multimeter (VAG1715)

Connector test kit (VAG1594)

Wiring diagram

Test Prerequisites

Fuses in E-box (plenum chamber, left) must be OK:





Battery voltage must be at least 11.5 volts.

All electrical consumers such as, for example, lights and rear window defroster must be switched off.

For vehicles with automatic transmission, selector lever must be in P.

If vehicle is equipped with an A/C system, it must be switched off.

Ground (GND) connections between engine and chassis must be OK.

Ignition is switched off.

When servicing terminals in the harness connector for the Throttle Position (TP) Sensor, use only gold-plated terminals.

Test Sequence

- Remove footwell cover (driver's side).

- Disconnect 6-pin connector from Throttle Position (TP) Sensor.

- Switch ignition on.

Checking Voltage Supply and Wiring

- Connect multimeter to the following connector terminals for voltage measurement.





Terminal 1 + Ground (GND)

Terminal 1 + 5

Terminal 2 + Ground (GND)

Terminal 2 +3

Specified value: at least 4.5 V

- Switch ignition off.

If specified values are not obtained:

- Connect test box ((VAG1598/42)) to Engine Control Module (ECM) (J623) wiring harness using adapter cable ((1598/39-2)) , connecting test box for wiring test.

- Check wires between test box and connector for open circuit according to wiring diagram.





Terminal 1 + socket 59

Terminal 2 + socket 84

Terminal 3 + socket 39

Terminal 4 + socket 83

Terminal 5 + socket 61

Terminal 6 + socket 17

Wire resistance: max. 1.5ohms

- Also check wires for short circuit to each other, to vehicle Ground (GND) and to B+.

Specified value: infinite ohms

If no malfunction is detected in the wiring and if the voltage supply was OK:

- Replace Throttle Position (TP) Sensor (G79).

- Erase DTC memory of Engine Control Module (ECM) --> [ Diagnostic Mode 04 - Erase DTC Memory ] .

- Generate readiness code --> [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.