Throttle Position Sensor: Testing and Inspection
Diagnostic Procedures
Throttle Position Sensor, Checking
Special tools, testers and auxiliary items required
• Multimeter (VAG1526) or Multimeter (VAG1715)
• Connector test kit (VAG1594)
• Wiring diagram
Test Prerequisites
• Fuses in E-box (plenum chamber, left) must be OK:
• Battery voltage must be at least 11.5 volts.
• All electrical consumers such as, for example, lights and rear window defroster must be switched off.
• For vehicles with automatic transmission, selector lever must be in P.
• If vehicle is equipped with an A/C system, it must be switched off.
• Ground (GND) connections between engine and chassis must be OK.
• Ignition is switched off.
• When servicing terminals in the harness connector for the Throttle Position (TP) Sensor, use only gold-plated terminals.
Test Sequence
- Remove footwell cover (driver's side).
- Disconnect 6-pin connector from Throttle Position (TP) Sensor.
- Switch ignition on.
Checking Voltage Supply and Wiring
- Connect multimeter to the following connector terminals for voltage measurement.
Terminal 1 + Ground (GND)
Terminal 1 + 5
Terminal 2 + Ground (GND)
Terminal 2 +3
Specified value: at least 4.5 V
- Switch ignition off.
If specified values are not obtained:
- Connect test box ((VAG1598/42)) to Engine Control Module (ECM) (J623) wiring harness using adapter cable ((1598/39-2)) , connecting test box for wiring test.
- Check wires between test box and connector for open circuit according to wiring diagram.
Terminal 1 + socket 59
Terminal 2 + socket 84
Terminal 3 + socket 39
Terminal 4 + socket 83
Terminal 5 + socket 61
Terminal 6 + socket 17
Wire resistance: max. 1.5ohms
- Also check wires for short circuit to each other, to vehicle Ground (GND) and to B+.
Specified value: infinite ohms
If no malfunction is detected in the wiring and if the voltage supply was OK:
- Replace Throttle Position (TP) Sensor (G79).
- Erase DTC memory of Engine Control Module (ECM) --> [ Diagnostic Mode 04 - Erase DTC Memory ] .
- Generate readiness code --> [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.