Operation CHARM: Car repair manuals for everyone.

Glass Panel, Removing







Glass Panel, Removing

All screws are microencapsulated and must always be replaced.

Screw tightening torque: 3 Nm.






- Loosen the end eyes - 3 and 6 - on tensioning bands - 2 and 5 - on the outside of the main hinge.

- Remove tensioned headliner without loosening additional tensioning bands. Refer to => [ Tensioned Headliner, Removing ] Tensioned Headliner, Removing

- Remove tensioned headliner rail. Refer to => [ Tensioned Headliner Rail, Removing ] Tensioned Headliner Rail, Removing.

When the luggage compartment trim is installed, make sure the support is not positioned in the opening on the longitudinal member.

To support roof, both sides of luggage compartment trim should be either removed or installed.

The bypass screw on the hydraulic pump must be opened after the repair position has been reached on vehicle from May 2007. This prevents damaging the hydraulic system.






- Open roof with convertible top operating switch until it is just before the position shown.

- Place Hinge Supports (VAS 6365) in lowest position - 2 -.

- Place the hinge supports (VAS 6365) in the mounting hole in the main hinge - 1 - and rotate the base - 4 - so that it is not positioned in the opening in the longitudinal.

- Switch the ignition off. The roof lowers in stages until the supports are resting on the longitudinal member.






- Remove screws - 3 - and remove sunroof motor - 2 - from mount - 4 -.

Remove glass panel only with help from another colleague.






- First mark position of sliding blocks - 7 -.

- Only loosen screws - 6 - on sliding block - 7 -, do not remove.

- Move the roof pillar toward the outside - arrow a - until the slider - 3 - in the slotted guide rail - 4 - can be guided over to front guide rails - 2 - without touching - arrow b -.

- Pull the glass panel out approximately 25 cm.






- Loosen the cables - 2 - on the glass panel - 1 - from the left and right slotted guide rails - 3 -.

- Remove glass panel with slotted guide rail parallel out of rear guide rails - b arrows -. Raise front edge of glass panel slightly - arrow a -.