Engine, Installing

Engine, Installing

Tightening specifications, refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

Installation is performed in the reverse order of removal, noting the following:

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route lines of all types (for example, fuel, hydraulic, Evaporative Emission (EVAP), coolant, refrigerant, brake fluid and vacuum) and electrical wiring so that the original path is followed.

• To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

- Insert new alignment pins for centering the engine/transmission.

- Engage the intermediate plate at the sealing flange and slide onto the alignment pins - arrows -.





With a Manual Transmission

- Grease the splines of the input shaft lightly with grease (G 000 100).

- Inspect and install the clutch and clutch mechanism.

Continuation for All Vehicles

- When installing the engine/transmission assembly, check for clearance to the subframe as well as to the radiator.

- Align the engine mount as follows:

• There must be a distance of at least 10 mm - a - present between the engine mount bracket - 2 - and the right longitudinal member.





• The casting edge on the engine mount bracket - 2 - must be parallel to the engine mount - 1 -.

- Install the pendulum support.

• For the engine/transmission mount tightening specifications, refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

• Electrical connections and routing

- Install the exhaust pipe with catalytic converter. Refer to => [ Front Exhaust Pipe with Catalytic Converter ] Service and Repair.

- Install the right and left drive axles.

With a Manual Transmission

- Install the selector mechanism and adjust if necessary.

- Connect the hose/line assembly to the slave cylinder breather.

With a Automatic Transmission

- Install the selector lever cable and adjust if necessary.

GTI and Eos

- Install the wiper arms and the plenum chamber cover. Refer to

- Install the bulkhead plenum chamber.

Passat

- Install the windshield wiper arms.

- Install the plenum chamber cover.

Continuation for All Vehicles

- Install the noise insulation.

- Connect the battery and observe the required safety precautions after connecting the battery.

- Fill the cooling system. Refer to => [ Draining and Filling ] Procedures.

- Connect the vehicle diagnostic tester.

- Check all Diagnostic Trouble Code (DTC) memories and erase all DTC entries which may have occurred during the assembly.

- Perform a test drive.

- Then perform a vehicle system test and repair any occurring malfunctions.

• If the DTC memory was erased, generate a readiness code. Refer to the "Guided Function" in the vehicle diagnostic tester.

Tightening Specifications