Operation CHARM: Car repair manuals for everyone.

Passenger Compartment Heating Overview






Passenger Compartment Heating Overview

Disconnect battery before removing components marked with **.






1 Dash Panel **

2 Center Vents

Removing vents, refer to => [ Center Vent ] Center Vent.

3 Right Side Vent

4 Right Vent

Removing vents, refer to => [ Right or Left Vent ] Right or Left Vent.

5 Fresh Air and Heated Air Controls

With Fresh Air/Recirculation Door Switch (E159).

On vehicles with an auxiliary heater, also with Immediate Heating Button (E537).

Removing controls, refer to => [ Heat and Fresh Air Controls ] Heat and Fresh Air Controls.

6 Fresh/Recirculating Air Door Motor (V154)

Removing, refer to => [ Fresh/Recirculated Air Door Motor ] Fresh/Recirculated Air Door Motor (V154).

7 Right Footwell Vent

Removing and installing, refer to => [ Right Footwell Vent ] Right Footwell Vent.

8 Fresh Air Blower (V2)

Removing, refer to => [ Fresh Air Blower ] Fresh Air Blower (V2).

9 Fresh Air Blower Series Resistor With Fuse (N24)

Removing and installing, refer to => [ Fresh Air Blower Series Resistor with Fuse ] Service and Repair.

10 Heating Unit Partition

Removing, refer to.

11 Sealing Caps

Only in vehicles without air guide to vent installed in center console at rear.

12 Dust and Pollen Filter

With activated charcoal filter.

Removing and installing, refer to => [ Dust and Pollen Filter ] Service and Repair.

13 Connection

For center console air guide.

To remove, center console must be removed.

14 Rear Channel For Right Footwell

Removing and installing, refer to => [ Rear Footwell Channel ] Rear Footwell Channel.

15 Rear Channel For Left Footwell

Removing and installing, refer to => [ Rear Footwell Channel ] Rear Footwell Channel.

16 Screw

Quantity: 8

Varying lengths.

17 Adapter For Controls

Removing and installing, refer to => [ Temperature Door Release Cable ] Service and Repair.

18 Auxiliary Heater Heating Element (Z35)

Vehicles Through 1K-7M 119 726

Vehicles From 1K-7M 119 726

Only installed on vehicles with Diesel engine without auxiliary heater.

19 Heat Exchanger

After replacing heater core, replace all the coolant.

Removing and installing, refer to => [ Heat Exchanger ] Heat Exchanger.

20 Left Footwell Vent

Removing and installing, refer to => [ Left Footwell Vent ] Left Footwell Vent.

21 Bowden Cable For Temperature Door

Removing and installing, refer to => [ Temperature Door Release Cable ] Service and Repair.

22 Flexible Shaft

Removing and installing, refer to => [ Flexible Air Distribution Shaft ] Service and Repair.

23 Heater Unit

Removing and installing, refer to => [ Heater Unit ] Heater Unit.

Disassembling and assembling, refer to => [ Heater Unit ] Heater Unit.

24 Left Side Vent

Removing Heater Partition






- Remove the plastic screws - 2 - and the partition- 1 -.

Installation position of seal for heater and engine compartment





- Seal is first inserted into bulkhead between heater and engine compartment - A -, then placed on heater core.

To prevent water from entering vehicle interior, note the installation position.