Attachments, Assembly Overview
Attachments, assembly overview
I - Ribbed belt
II - Engine front/side
III - Engine rear
Part I - Ribbed belt
1 - Bolt
2 - Pulley
3 - Bolt
4 - Power steering pump
5 - Bracket for assemblies
6 - 25 Nm
7 - 25 Nm
8 - Generator
^ To facilitate installing the generator, slightly drive back threaded bushings for retaining bolts on generator.
9 - 25 Nm
10 - Bracket with lower relay pulley
^ For ribbed belt for generator, vane pump and coolant pump
^ Do not remove relay pulley
11 - 25 Nm
12 - Bushing
^ 2 pieces
13 - Air conditioner compressor
14 - 25 Nm
15 - Ribbed belt for generator, vane pump and coolant pump
^ Before removing, mark direction of rotation using chalk or felt-tip marker
^ Check for wear
^ Do not kink
16 - Ribbed belt for A/C compressor
^ Ribbed belt routing
^ Before removing, mark direction of rotation using chalk or felt-tip marker
^ Check for wear
^ Do not kink
17 - Belt pulley/vibration damper
18 - Bolts
^ 5 pieces
^ Replace
^ Tightening torque
Strength category 12.9:
^ 70 Nm
Strength category 10.9:
^ 50 Nm plus an additional 1/4 turn (90°)
19 - Coolant pump
^ In cylinder block
20 - Tensioning element for ribbed belt for A/C compressor
^ Tightening torque: 35 Nm
^ Do not remove tensioning roller
21 - Tensioning element for ribbed belt for generator, vane pump and coolant pump
^ Tightening torque: 35 Nm
^ Do not remove tensioning roller
22 - 40 Nm plus an additional 1/4 turn (90°)
^ Replace
23 - 25 Nm
24 - Bushing
^ 2 pieces
25 - Engine mount
Ribbed belt routing:
Ribbed belt routing
1. Power steering pump
2. Belt pulley - generator
3. Lower idler pulley
4. Ribbed belt for generator, vane pump and coolant pump
5. Belt pulley - air conditioning compressor
6. Ribbed belt for A/C compressor
7. Belt pulley - crankshaft
8. Tension roller for A/C compressor ribbed belt
9. Tensioning roller for ribbed belt for generator, vane pump and coolant pump
10. Belt pulley - coolant pump
Part II - Engine front/side
1 - Cylinder block
2 - Gasket
^ Replace
3 - Vacuum pump for brake booster
^ Do not open
4 - Bracket
5 - 10 Nm
6 - Oil filter bracket with attachments
7 - 25 Nm
8 - Bracket
^ For wiring harness
^ For harness connector of Engine Speed (RPM) Sensor G28
9 - 25 Nm
10 - 10 Nm
11 - 10 Nm
12 - 10 Nm
13 - Thermostat housing
^ With thermostat and coolant pipe
14 - 10 Nm
15 - 25 Nm
16 - Bracket for assemblies
17 - 40 Nm plus an additional 1/4 turn (90°)
^ Replace
18 - Engine mount
19 - 25 Nm
20 - Guide tube
^ For oil dipstick
21 - Bracket
22 - 25 Nm
23 - 10 Nm
24 - Coolant pump
Part III - Engine rear
1 - Cylinder block
2 - Locking bolt, 30 Nm
^ With rolled up seal
^ Bore in cylinder block for securing crankshaft with locking pin T40069
3 - 25 Nm
4 - Brace
^ For exhaust manifold
5 - Knock Sensor (KS) 1 G61
^ Note installation position: Cable connection points downward vertically.
6 - 20 Nm
^ Tightening torque affects function of Knock Sensor (KS).
7 - 10 Nm
8 - Trim strip
9 - Bayonet connection
10 - Cable clamp
^ Clamped on cover plate
11 - Knock Sensor (KS) 2 G66
^ Note installation position: Cable connection points 45° toward right on outside
12 - Cable bracket
^ Bolted to Secondary Air Injection (AIR) valve
13 - Connector
^ Green for Knock Sensor (KS) 1 G61
^ Installed location
^ Contacts gold plated
14 - Connector
^ Gray for Knock Sensor (KS) 2 G66
^ Installed location
^ Contacts gold plated
15 - 10 Nm
Installation position of harness connectors for knock sensors
1. Green for Knock Sensor (KS) 1 G61
2. Gray for Knock Sensor (KS) 2 G66