Shift Forks Assembly Overview

Shift Forks Assembly Overview

• The shift fork group => [ (Item 7) Shift fork group and shift rails ] does not need to be disassembled to remove and install shift segments, lock washers and angular contact ball bearings.





1 5th gear shift segment

• Identification => [ Identification of shift segments ] Shift Forks

• After installing lock washer, shift segment must still rotate freely

2 Lock washer

• Always replace

• Removing => [ Remove lock washer ] Shift Forks

• Installing => [ Installing lock washer ] Shift Forks

3 5th gear shift fork

• Adjusting => [ Adjusting 5th Gear ] Transmission

4 Bolt, 25 Nm

5 5th gear shift jaw

6 Angular contact ball bearing

• 4x

• Removing => [ Removing angular contact ball bearing ] Shift Forks

• Pressing inner race into outer race => [ Pressing angular contact ball bearing inner race into outer race. ] Shift Forks

• Installing => [ Pulling angular contact ball bearing into shift
fork up to limit stop ] Shift Forks

7 Shift fork group and shift rails

8 1st/2nd gear shift segment

• Identification => [ Identification of shift segments ] Shift Forks

• After installing lock washer, segment must still rotate freely

9 3rd/4th gear shift segment

• Identification => [ Identification of shift segments ] Shift Forks

• After installing lock washer, segment must still rotate freely

10 Sliding piece

11 Spring

12 Reverse gear shift fork

13 Support for reverse gear shift fork

14 Circlip