Assembly Unit

Sliding/Tilting Sunroof with Glass Panel, Meritor

Assembly Unit

CAUTION!
Only remove and install drive motor for sunroof glass panel when roof is closed (zero position).

Requirements for removing and installing the drive: the engine and the ignition must be off, remove the key and open the door.

Removing

Only Passat Wagon with screen separator wall

• Observe safety precautions when working on airbags.





- Remove the headliner.

- Remove screw - 3 - for side curtain airbag - 5 -.

- Lower side curtain airbag - 5 - until you can reach the screws - 2 -.

- Remove screws - 2 - for grab handle assembly frame - 4 - and remove assembly frame.

- Remove the bolts - 7 -.

- Slide screen separator wall bracket - 8 - in - direction of arrow - down from side curtain airbag gas generator - 6 -.

All vehicles

• When removing assembly unit, make sure it does not come in contact with side curtain airbag.





- Disconnect water drain hoses - 4 - from installation unit - 1 -.

- Disconnect harness connector - 3 - from drive motor of glass panel for sunroof - 5 -.

- Remove bolts - 2 - and remove installation unit - 1 - from vehicle with a second mechanic.

Installation

All vehicles

• When installing assembly unit, make sure it does not come in contact with side curtain airbag.





- With a second technician, insert installation unit - 1 - into roof cutout.

- During installation, align installation unit - 1 - via two cylindrical pins (reversed drill bit) 12 mm at right front - arrow - and 10 mm left rear - arrow - in roof.

Installation unit must not make contact with roof frame.

- Insert bolts - 2 -.

- Check wires and harness connectors for electrical consumers at roof for correct routing and reproduce if necessary.

- Firmly bolt installation unit - 1 - of drive motor for sunroof - 5 - beginning at left and right toward rear. Tightening specifications for bolts - 2 -: 8 Nm.

- Install water drain hoses - 4 -.

- Connect harness connector - 3 - for drive motor of glass panel for sunroof - 5 -.

Only Passat Wagon with screen separator wall





- Tighten screws - 7 - for screen separator wall bracket - 8 -, tightening specification: 20 Nm.

- Tighten the screws - 2 - for grab handle assembly frame - 4 -, tightening specification: 5 Nm.

- tighten screw - 3 - for side curtain airbag - 5 -: tightening specification: 5 Nm.