Operation CHARM: Car repair manuals for everyone.

Fuel Pressure Sensor, Checking






Diagnostic Procedures

Fuel Pressure Sensor, Checking

Special tools, testers and auxiliary items required

Multimeter.

Wiring diagram.

Test requirements

Fuel Pump (FP) Control Module (J538) OK.

The fuses for the engine electronics OK.

The fuel filter OK.

The parking brake engaged.

The battery voltage at least 12.5 V.

The selector lever of automatic transmission in position "P" or " N".

All electrical consumers switched off (radiator fan must NOT run during test).

A/C switched off.

The fuel tank at least 1/4 filled.

The ignition switched off.

Test procedure

- Observe safety precautions. Refer to => [ Safety Precautions ] Safety Precautions

- Observe Clean Working Conditions. Refer to => [ Clean Working Conditions ] Clean Working Conditions

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check.

Start diagnosis

Procedure

Checking voltage

- Disconnect the electrical harness connector - 3 -for the Fuel Pressure Sensor (G247).





- Switch the ignition on.

- Using a multimeter check the Fuel Pressure Sensor (G247) electrical harness connector for voltage.









- Switch the ignition off.

If specified value is obtained:

- Replace the Fuel Pressure Sensor (G247). Refer to the Repair Information.

If the specified value was not obtained:

Checking wiring connections

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Motronic Engine Control Module (ECM) (J623). Refer to the Repair Information.

- Using the a multimeter check the following wiring connection for an open circuit.









Specified resistance 1.5 ohms max.

If the specification is not obtained:

- Check the wiring for an open, high resistance or short circuit to voltage or ground.

- If necessary, repair the wiring connection.

- Erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

- Perform a road test to verify repair.

If the DTC does not return:

Generate readiness code. Refer to => [ Readiness Code ] Readiness Code.

If the DTC does return, no malfunction is detected in the wiring and the voltage supply is OK:

- Replace the Motronic Engine Control Module (ECM) (J623). Refer to the Repair Information.

- Assembly is performed in the reverse of the removal.

Final procedures

After repair work, the following work steps must be performed in the mentioned sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Readiness Code.