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Oxygen Sensor Heater For Oxygen Sensors Behind Three Way Catalytic Converter (TWC), Checking



Oxygen Sensor Heater For Oxygen Sensors Behind Three Way Catalytic Converter (TWC), Checking

NOTE:
- Use only gold-plated terminals when servicing terminals in the harness connector.
- On some vehicles, one additional oxygen sensor is installed on each behind the catalytic converters. Both sensors are actually connected but do not function.

Recommended special tools and equipment
- V.A.G 1526 multimeter or V.A.G 1715 multimeter
- V.A.G 1594 connector test kit
- Wiring diagram

Test requirements
- Corresponding fuses on E-box in engine compartment, left side, of Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater -Z29- and Oxygen Sensor (O2S) 2 (behind Three Way Catalytic Converter (TWC)) Heater -Z30- for Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- and Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G131- must be OK.

NOTE: Fuses on this fuse holder are labelled "SB" in the wiring diagram.

- Battery voltage must be at least 11.5 Volts.
- All electrical consumers such as, for example, lights and rear window defroster must be switched off.
- Ground (GND) connections between engine and chassis must be OK.
- For vehicles with automatic transmission, selector lever must be in -P-.
- Ground (GND) connections between engine and chassis must be OK.

Function test
Observe safety precautions.
Observe rules for cleanliness.

- Select the "Monitor-ID 66 and 70 ($42 and $46): Oxygen sensor heater for oxygen sensor behind catalytic converter" and check whether the specified values are reached, Diagnostic Mode 06 - Read Test Results For Specific Diagnostic Functions
- End diagnosis and switch ignition off.

If specified values are not obtained:
- Check voltage supply.

Checking voltage supply







- Disconnect the corresponding 4-pin harness connector to the oxygen sensor to be tested:

2 - 4-pin harness connector, black
For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-

4 - 4-pin harness connector, brown
For Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G131-







- Connect multimeter to terminals 1 and 2 of connector to Engine Control Module (ECM) for voltage measurement.
- Start engine, and let run at idle.

Specified value: at least 8.0 V

If specified value is obtained:
- Switch ignition off.
- Replace the corresponding Oxygen Sensor (O2S):
- Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-,
- Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G131-,

- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 04 - Erase DTC Memory
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

If specified value is not obtained:







- Connect multimeter to terminal 1 of connector to Engine Control Module (ECM) and Ground (GND) for voltage measurement.

Specified value: at least 11.5 V

- Switch ignition off.

If specified value is not obtained:
- Check voltage supply at 4-pin connector terminal 1 to Motronic Engine Control Module (ECM) Power Supply Relay 2 -J670- according to wiring diagram.
- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 04 - Erase DTC Memory
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

If specified value is obtained:
- Check wire to Engine Control Module (ECM) according to wiring diagram.

Checking wire to Engine Control Module (ECM)
- Connect test box to 94-pin connector of wiring harness, connecting test box for wiring test.

Engine Control Module (ECM) is not connected.







- Check wire between test box and 4-pin connector to Engine Control Module (ECM) for open circuit according to wiring diagram.

Wire resistance: max. 3.0 ohms







- Also check the wire for short circuit to B+ and to Ground (GND).

Specified value: infinity ohms

- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 04 - Erase DTC Memory
- Generate readiness code. Monitors, Trips, Drive Cycles and Readiness Codes

If no malfunctions are found in wire:
- Replace Engine Control Module (ECM) -J623-.