Timing Components: Testing and Inspection
Valve Timing, Checking
Special tools, testers and auxiliary items required
• Camshaft bar (T10068 A)
Test Sequence
- Remove insulation panel.
- Remove intake manifold. Refer to --> [ Intake Manifold ] Intake Manifold.
- Remove cylinder head cover. Refer to --> [ Cylinder Head Cover ] Service and Repair.
- Adjust the crankshaft at the vibration damper bolt in the direction of engine rotation to the Top Dead Center (TDC) cylinder 1 marking - arrow -.
Cams - A - of cylinder 1 must face each other.
- Insert thecamshaft bar (T10068 A) into both shaft grooves.
• Due to the camshaft adjuster function, the camshaft grooves may not be perfectly horizontal. Therefore, if necessary, turn the camshaft back and forth - arrows - slightly with an open end wrench in order to insert the camshaft bar (T10068 A).
Verify the installation markings of the camshaft adjuster with the markings on the control housing:
• The "arrow" - item 1 - on the intake camshaft adjuster must align with the notch - 2 - on the far right of the control housing. Markings on control housing, refer to --> [ Markings on Control Housing ]
• The marking - 1 - on the exhaust camshaft adjuster which the "arrow" points to must align with the notch - 2 - on the far right of the control housing. Markings on control housing, refer to --> [ Markings on Control Housing ]
• A small offset between the marking - 1 - and notch - 2 - is permitted.
- The distance between the markings on the camshaft adjuster must be exactly 16 rollers of camshaft timing chain.
If the markings do not match:
- Reinstall adjuster with camshaft drive timing chain. Refer to --> [ Camshaft Adjuster with Camshaft Drive Timing Chain, Installing ] Camshaft Adjuster with Camshaft Drive Timing Chain, Installing.
If the markings match:
- Install cylinder head cover. Refer to --> [ Cylinder Head Cover ] Service and Repair.
- Install intake manifold. Refer to --> [ Intake Manifold ] Intake Manifold.
Markings on Control Housing
- A - Flywheel side view
- B - Vibration damper side view
Notches - arrows - are reference points for markings on camshaft adjusters.