Operation CHARM: Car repair manuals for everyone.

Engine, Installing






Engine, Installing

Installation is performed in the reverse order of removal, noting the following:


When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route all lines and wires in their original locations.

Ensure sufficient clearance to all moving or hot components.

- Insert new centering sleeves in the cylinder block for centering the engine/transmission.

- Engage the intermediate plate at the sealing flange and slide it onto the centering sleeves - arrows -.






Vehicles with a Manual Transmission:

- Grease the splines of the input shaft lightly with grease for clutch plate splines (G 000 100).

- Inspect and install the clutch and clutch mechanism.

Vehicles with a Direct Shift Gearbox:

- Replace the needle bearings in the crankshaft. Refer to => [ Crankshaft Needle Bearings ] Service and Repair.

- Adjust the selector lever cable after installing.

Continuation for all Vehicles:

- When installing the engine/transmission subassembly make sure there is enough clearance for the subframe and radiator. Adjust the engine/transmission mounts. Refer to the following:

GTI and Eos, refer to => [ Engine and Transmission Mount, Adjusting ] Engine and Transmission Mount, Adjusting.

Electrical connections and routing.

- Connect the vehicle diagnostic tester.

- Check all Diagnostic Trouble Code (DTC) memories and erase all DTC entries which may have occurred during the assembly.

- Perform a test drive.

- Then, perform the vehicle system test and repair any occurring malfunctions.

If the DTC memory was erased, the readiness code must be generated again, refer to "Guided Fault Finding" in the vehicle diagnostic tester.

Tightening Specifications: