Operation CHARM: Car repair manuals for everyone.

Differential: Description and Operation






Flange Shaft and Bevel Box Seals Overview






1 Nut

480 Nm

Always replace.

For the output flange.

2 Bevel Box Output Flange

3 Output Flange Cover Cap

Only replace if damaged.

4 Seal

Removing and installing, refer to => [ Bevel Box Output Flange and Seal ] Bevel Box Output Flange and Seal.

5 Seal

Removing and installing, refer to => [ Seal, Between the Transmission and Bevel Box, Bevel Box Side ] Seal, Between the Transmission and Bevel Box, Bevel Box Side.

6 Bevel Box

Removing and installing, refer to => [ Bevel Box ] Bevel Box.

7 Oil Drain Plug

M6 bolt: 15 Nm.

M8 bolt: 60 Nm.

For the bevel box

8 Seal

Removing and installing, refer to => [ Right Flange Shaft Seal ] Right Flange Shaft Seal.

9 Fill and Inspection Plug

15 Nm

For the bevel box.

Always replace.

10 Bolt

30 Nm

11 Countersunk Bolt

30 Nm

Always replace.

12 Right Flange Shaft

13 Seal

Always replace after removing the right flange shaft.

14 Bearings

The needle bearings (polygon bearings) are difficult to move when the flange shaft is removed. Difficulty in movement is not an indication of faulty bearings. A test for noisy bearings can only be performed with the bearings installed.

Check for damage on the bearing, for example, cracks on outer race, replace if necessary.

Removing and installing, refer to => [ Right Flange Shaft Needle Bearing ] Right Flange Shaft Needle Bearing.

15 Bearings

The needle bearings (polygon bearings) are difficult to move when the flange shaft is removed. Difficulty in movement is not an indication of faulty bearings. A test for noisy bearings can only be performed with the bearings installed.

Check for damage on the bearing, for example, cracks on outer race, replace if necessary.

Removing and installing, refer to => [ Right Flange Shaft Needle Bearing ] Right Flange Shaft Needle Bearing.

16 Lock Ring

Always replace after removing.