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Air Flow Meter/Sensor: Testing and Inspection






Mass Air Flow Sensor, Checking

Use only gold-plated terminals when servicing terminals in harness connector of Mass Air Flow (MAF) Sensor (G70).

Special tools, testers and auxiliary items required

Multimeter.

Wiring diagram.

Test requirements

The Mass Air Flow (MAF) Sensor (G70) fuse OK.

Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

Vehicles with automatic transmission, shift selector lever into position " P" or "N".

A/C switched off.

Ground (GND) connections between engine/transmission/chassis OK.

Coolant Temperature at least 80° C.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check.

Start diagnosis

- Connect the scan tool.

- Start engine and let it run at idle.

- Using the scan tool, Check the air flow quantity of the Mass Air Flow (MAF) Sensor (G70) at idle:





- End diagnosis and switch ignition off.

If specified value is obtained, but DTC memory has a DTC concerning Mass Air Flow (MAF) Sensor (G70):

- Check voltage supply of Mass Air Flow (MAF) Sensor (G70).

If specified value was not obtained:

- Check the Mass Air Flow (MAF) Sensor (G70) electrical circuit.

Checking voltage supply

- Disconnect the Mass Air Flow (MAF) Sensor (G70 ) electrical harness connector - 1 -.





- Start the engine and let it run at idle.

- Using a multimeter, check the Mass Air Flow (MAF) Sensor (G70) electrical harness connector terminal 3 to engine Ground (GND) for voltage.





Specified value: battery voltage.

- Switch the ignition off.

If specified value was not obtained:

- Check the Mass Air Flow (MAF) Sensor (G70) electrical harness connector terminal 3 to the Power Supply Relay 2 (terminal 15) (J681) terminal 2 for an open circuit or short to Ground (GND).

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and the voltage supply is OK:

Checking Ground (GND)

- Using a multimeter, check the Mass Air Flow (MAF) Sensor (G70) electrical harness connector terminal 2 to engine Ground (GND) for resistance.





Specified value: 1.5 ohms max.

If the specification was not obtained:

- Check the wiring for an open circuit, short circuit to each other, Battery (+), or Ground (GND).

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and if the voltage supply was OK:

Checking electrical circuit

If the manufacturers test box is being used. Perform the following step.

- Install the Test Box 105 Pin (VAG1598/42).

If the manufacturers test box is not being used. Perform the following step.

- Remove the Motronic Engine Control Module (ECM) ( J623). Refer to => [ Engine Control Module, Removing and Installing ] Engine Control Module, Removing and Installing.

- Using a multimeter, check the Mass Air Flow (MAF) Sensor (G70) electrical harness connector terminal 1 to the Motronic Engine Control Module (ECM) ( J623) electrical harness connector T94 terminal 22 for resistance.









Specified value: 1.5 ohms max.

If the specification was not obtained:

- Check the wiring for an open circuit, short circuit to each other, Battery (+), or Ground (GND).

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and the voltage supply was OK:

- Replace Mass Air Flow (MAF) Sensor (G70).

- Erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory

- Perform a road test to verify repair.

If the DTC does not return:

Repair complete, Generate readiness code. Refer to => [ Readiness Code ] Readiness Code.

- End of diagnosis.

If no malfunction is detected in the wiring and the voltage supply was not OK:

- Replace the Motronic Engine Control Module (ECM) (J623). Refer to => [ Engine Control Module, Removing and Installing ] Engine Control Module, Removing and Installing.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Readiness Code.