Operation CHARM: Car repair manuals for everyone.

2.0L BPY, CCTA and CBFA







- Component Locations: Engine Management System

2.0L BPY, CCTA and CBFA



Note:
Components A through F below are not shown in the illustration






1 - Camshaft Adjustment Valve 1 -N205- => [ Camshaft Adjustment Valve ] See Image Below.

2 - Wastegate Bypass Regulator Valve -N75- => [ Turbocharger Components ] See Image Below.
Installed directly on the turbocharger

3 - Turbocharger Recirculating Valve -N249- => [ Turbocharger Components ] See Image Below.
Installed directly on the turbocharger

4 - Ignition Coils with Power Output Stages => [ Ignition Coils with Power Output Stages ] See Image Below.
Ignition Coil 1 with Power Output Stage -N70-

Ignition Coil 2 with Power Output Stage -N127-

Ignition Coil 3 with Power Output Stage -N291-

Ignition Coil 4 with Power Output Stage -N292-


5 - -Engine Control Module-

6 - High-Pressure Pump => [ Intake Manifold Assembly Overview ] See Image Below.
With Fuel Pressure Regulator Valve -N276-
With Low Fuel Pressure Sensor -G410- - Engine Code BPY => [ High Pressure Pump Assembly Overview ] See Image Below.

7 - Fuel Pressure Regulator Valve -N276- => [ Intake Manifold Assembly Overview ] See Image Below.

8 - Engine Coolant Temperature (ECT) Sensor (on Radiator) -G83- => [ Cooling System Components Overview ] Locations

9 - Vacuum Actuator => [ Intake Manifold Assembly Overview ] See Image Below.

10 - Intake Manifold Runner Control (IMRC) Valve -N316- => [ Intake Manifold Assembly Overview ] See Image Below.

11 - Engine Speed (RPM) Sensor -G28- => [ Engine Speed (RPM) Sensor ] See Image Below.

12 - Charge Air Pressure Sensor -G31- => [ Charge Air Pressure Sensor ] See Image Below.

13 - Electrical Connector from Knock Sensor (KS) 1 -G61- => [ Electrical Connectors ] See Image Below.

14 - Electrical Connector from Camshaft Position (CMP) Sensor 2 -G40- => [ Electrical Connectors ] See Image Below.

15 - 8 Pin Harness Connector for Fuel Injectors => [ Electrical Connectors ] See Image Below.

16 - Throttle Valve Control Module -J338- => [ Intake Manifold Assembly Overview ] See Image Below.
With throttle valve control module throttle drive (for electronic power control), throttle drive angle sensor 1 (for electronic power control) and throttle drive angle sensor 2 (for electronic power control)

Cont.





17 - Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 -N80- => [ Intake Manifold Assembly Overview ] See Image Below.

18 - Intake Air Temperature (IAT) Sensor -G42- => [ Intake Manifold Assembly Overview ] See Image Below.
Bolted to the front of the intake manifold

19 - Knock Sensor 1 -G61- => [ Knock Sensor ] See Image Below.
Located on the front cylinder head under the intake manifold

20 - Engine Coolant Temperature (ECT) Sensor -G62- => [ Engine Coolant Temperature (ECT) Sensor ] See Image Below.
Located in the coolant pump housing

21 - Camshaft Position (CMP) Sensor -G40- => [ Camshaft Position (CMP) Sensor ] See Image Below.
Bolted to the front cylinder head cover

22 - Fuel Pressure Sensor -G247- => [ Fuel Rail Assembly Overview ] See Image Below.
Located on the fuel rail

23 - Intake Manifold Runner Position Sensor -G336- => [ Fuel Rail Assembly Overview ] See Image Below.
Integrated in Intake Flap Motor -V157- for Engine Code BPY
Located in the intake manifold to the right

24 - Oil Pressure Switch -F1- => [ Oil Pressure Switch ] See Image Below.
Located in the accessory assembly bracket

A - Data Link Connector (DLC)
Located in the driver side footwell

B - Mass Air Flow (MAF) Sensor -G70- => [ Mass Air Flow (MAF) Sensor ] See Image Below.

C - Throttle Position (TP) Sensor -G79- and Accelerator Pedal Position Sensor 2 -G185- => [ Accelerator Pedal Module Assembly Overview ] Locations
Located on the accelerator pedal and both sensors are integrated into one housing

D - Coolant Fan (FC) Control Module -J293- => [ Cooling System Components Overview ] Locations
The coolant fan control module is integrated in the Coolant Fan -V7-

E - Fuel Injectors => [ Intake Manifold Assembly Overview ] See Image Below.
Cylinder 1 Fuel Injector -N30-

Cylinder 2 Fuel Injector -N31-

Cylinder 3 Fuel Injector -N32-

Cylinder 4 Fuel Injector -N33-

Located on the fuel rail

F - Evaporative Emission (EVAP) System => [ EVAP System Assembly Overview ] See Image Below.


Camshaft Adjustment Valve






Engine Code CCTA and CBFA
1 - Camshaft Adjustment Valve 1 -N205-

Engine Code BPY






ARROW - Camshaft Adjustment Valve 1 -N205-

Turbocharger Components






Engine Code CCTA and CBFA
1 - Turbocharger
2 - Wastegate Bypass Regulator Valve -N75-
3 - Turbocharger Recirculating Valve -N249-

Engine Code BPY






1 - Turbocharger Recirculating Valve -N249-
2 - Wastegate Bypass Regulator Valve -N75-
3 - Turbocharger

Wastegate Bypass Regulator Valve 2 -N274- - Engine Code CBFA






2 - Wastegate Bypass Regulator Valve 2 -N274-

Ignition Coils with Power Output
Stages







Ignition Coil 1 with Power Output Stage -N70-

Ignition Coil 2 with Power Output Stage -N127-

Ignition Coil 3 with Power Output Stage -N291-

Ignition Coil 4 with Power Output Stage -N292-


Intake Manifold Assembly Overview






2 - Intake Air Temperature (IAT) Sensor -G42-
3 - Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 -N80-
4 - Intake Manifold
5 - Vacuum Actuator
8 - Fuel Pressure Regulator Valve -N276-
9 - High Pressure Pump
With Fuel Pressure Regulator Valve -N276-

With Low Fuel Pressure Sensor -G410- -
Engine Code BPY => [ High Pressure Pump Assembly Overview ] See Image Below.

13 - Intake Manifold Runner Control (IMRC) Valve -N316-
14 - Fuel Injectors
Cylinder 1 Fuel Injector -N30-

Cylinder 2 Fuel Injector -N31-

Cylinder 3 Fuel Injector -N32-

Cylinder 4 Fuel Injector -N33-

20 - Throttle Valve Control Module -J338-
Throttle Drive (for Electronic Power Control (EPC)) -G186-

Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC) -G187-

Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC) -G188-


High Pressure Pump Assembly Overview






3 - High Pressure Pump with Fuel Pressure Regulator Valve -N276-
4 - Low Fuel Pressure Sensor -G410- - Engine Code BPY

Engine Speed (RPM) Sensor






1 - Engine Speed (RPM) Sensor -G28-

Charge Air Pressure Sensor






1 - Charge Air Pressure Sensor -G31-

Engine Code BPY






Engine Code CCTA and CBFA
3 - Charge Air Pressure Sensor -G31-

Electrical Connectors






1 - From CMP Sensor
2 - From Knock Sensor
3 - 8 pin harness connector for the fuel injectors

Knock Sensor






Engine Code BPY
1 - Knock Sensor 1 -G61-
- For cylinders 1 and 2
2 - Knock Sensor 2 -G66- - Engine Code BPY
- For cylinders 3 and 4
3 - Oil Pressure Switch -F1-

Engine Coolant Temperature (ECT)
Sensor







Engine Code CCTA and CBFA
1 - Engine Coolant Temperature (ECT) Sensor -G62-
- Under the intake manifold (the intake manifold is not shown in the illustration)

Engine Code BPY






1 - Engine Coolant Temperature (ECT) Sensor -G62-

Camshaft Position (CMP) Sensor






Engine Code CCTA and CBFA
1 - Camshaft Position (CMP) Sensor -G40-

Engine Code BPY






1 - Camshaft Position (CMP) Sensor -G40-

Fuel Rail Assembly Overview






1 - Fuel Injector
Cylinder 1 fuel injector -N30-

Cylinder 2 fuel injector -N31-

Cylinder 3 fuel injector -N32-

Cylinder 4 fuel injector -N33-

3 - Fuel rail
4 - High-Pressure Pump
6 - Fuel Pressure Regulator Valve -N276-
12 - Intake Manifold
13 - Vacuum Actuator
14 - Throttle Valve Control Module -J338-
With the throttle drive (for Electronic Power Control (EPC)), throttle
drive angle sensor 1 (for EPC) and throttle drive angle sensor 2 (for EPC)

16 - Intake Manifold Runner Position Sensor -G336-
Intake Flap Motor -V157- - integrated
- for Engine Code BPY

Located in the intake manifold on the right

17 - Fuel Pressure Sensor -G247-

Oil Pressure Switch






1 - Assembly Bracket
2 - Oil Pressure Switch -F1-
7 - Oil Filter Element

Oil Level Thermal Sensor






Oil Level Thermal Sensor -G266-

Located at the bottom of oil pan

Mass Air Flow (MAF) Sensor






Engine Code CCTA and CBFA
1 - Mass Air Flow (MAF) Sensor -G70-
- With Intake Air Temperature (IAT) Sensor 2 -G299-
- Intake Air Temperature (IAT) Sensor 2 -G299- and the Mass Air Flow (MAF) Sensor -G70- are integrated in a single housing

Engine Code BPY






1 - Mass Air Flow (MAF) Sensor -G70-
- In the upper section of the air filter housing

EVAP System Assembly Overview






2 - Leak Detection Pump (LDP) -V144-
Located under the wheel housing liner in the right rear wheel housing

5 - Fuel Filler Tube
15 - Evaporative Emission (EVAP) Canister
Located at the bottom of the spare tire wheel well