Operation CHARM: Car repair manuals for everyone.

Rear Fender: Service and Repair






Body, Rear

=> [ Rear Section Assembly Overview ]

=> [ Rear Section Assembly Overview, Convertible ]

=> [ Rear Fender Assembly Overview ]

Rear Section Assembly Overview

Overview describes removal and installation of rear part for vehicles through June of 2005. Removal and installation applies to vehicles from July 2005, except slight changes.

Rear fenders and rear bumper cover can only be removed together from vehicle as so-called rear part.





1 Rear Part

Removing:

- Remove wheel housing liners. Refer to=> [ Rear Wheel Housing Liner ] Service and Repair.

- Remove tail light cluster.

- Remove fuel flap unit. Refer to => [ Tank Door Unit ] Service and Repair.

- Remove bolts - 2 -, - 7 - and - 8 -

- Remove nuts - 9 -.

- Remove bolts - 3 - and - 6 -.

- Pull left and right rear part to the outside and remove from vehicle toward rear with two mechanics.

Installing:

- Before reattaching rear part, adhere anti-friction foil- 4 - on contact areas again, or check condition of old anti-friction foil.

2 Bolt

6 Nm

Insert with locking fluid (D 185 400 A2)

3 Bolt

7.5 Nm

Qty. 4

Insert with locking fluid (D 185 400 A2)

4 Anti-Friction Foil

5 Welded Captive Nut

6 Bolt

7.5 Nm

Qty. 28

Insert with locking fluid (D 185 400 A2)

7 Bolt

Bolt

1.2 Nm

Qty. 3

8 Bolt

Qty. 2

7.5 Nm

Insert with locking fluid (D 185 400 A2)

9 Spring Nut

Qty. 2

Rear Section Assembly Overview, Convertible

Overview describes removal and installation of rear part for vehicles through June of 2005. Removal and installation applies to vehicles from July 2005, except slight changes.

Rear fenders and rear bumper cover can only be removed together from vehicle as so-called rear part.

It is necessary that tightening sequence of bolts - 3 - is observed to ensure surface alignment and joint.

Rear part must be installed free of stress.





1 Rear Part

Removing:

- Remove wheel housing liners. Refer to=> [ Rear Wheel Housing Liner ] Service and Repair.

- Remove taillight cluster.

- Remove fuel flap unit. Refer to => [ Tank Door Unit ] Service and Repair.

- Remove bolts - 2 -, - 7 - and - 8 -.

- Remove nuts - 9 -.

- Remove bolts - 3 -.

- Pull left and right rear part to the outside and remove from vehicle toward rear with two mechanics.

Installing:

- Before reattaching rear part, adhere anti-friction foil - 4 - on contact areas again, or check condition of old anti-friction foil.

2 Bolt

5 Nm

Insert with locking fluid (D 185 400 A2)

3 Bolt

5 Nm

Qty. 32

Insert with locking fluid (D185 400 A2)

Note tightening sequence

4 Anti-Friction Foil

5 Bracket

6 Bracket

7 Bolt

1.2 Nm

Qty. 2

8 Bolt

Qty. 2

7.5 Nm

Insert with locking fluid (D185 400 A2)

9 Spring Nut

Qty. 2

Rear Fender Assembly Overview

Overview describes removal and installation of fender for vehicles through June of 2005. Removal and installation applies to vehicles from July 2005, except slight changes.

Rear fender is component part of rear end and removed together. Refer to=> [ Rear Section Assembly Overview ].

It is necessary that tightening sequence of bolts - 2 -, - 3 -, - 6 -, - 17 - is observed to ensure surface alignment and joint.





1 Fender

Removing:

- Remove wheel housing liner. Refer to=> [ Rear Wheel Housing Liner ] Service and Repair.

- Remove taillight cluster.

- Remove fuel flap unit. Refer to => [ Tank Door Unit ] Service and Repair.

- Remove rear end. Refer to => [ Rear Section Assembly Overview ].

- Remove bolt - 17 - and remove clamp - 16 -.

- Remove bolts - 3 - and - 6 - and remove fender.

Installing:

- Before reattaching rear part, adhere anti-friction foil - 12 - on contact areas again, or check condition of old anti-friction foil.

2 Bolt

6 Nm

Install

Note tightening sequence

3 Bolt

6 Nm

Insert with locking fluid (D185 400 A2)

Note tightening sequence

4 Base Plate

With holes

5 Rear Bumper Cover

Removing, refer to=> [ Rear Bumper Assembly Overview ] Rear Bumper Assembly Overview

6 Bolt

6 Nm

Insert with locking fluid (D185 400 A2)

Note tightening sequence

7 Base Plate

With holes

8 Base Plate

With welded captive nuts

9 Bolt

7.5 Nm

Qty. 14

Insert with locking fluid (D185 400 A2)

Note tightening sequence

10 Base Plate

With welded captive nuts

11 Bracket

12 Anti-Friction Foil

13 Welded Captive Nut

14 Bracket

Bolted to outside of sidemember

15 Bracket

Convertible only

Bolted to outside of sidemember

16 Clip

17 Bolt

Note tightening sequence