Operation CHARM: Car repair manuals for everyone.

Ribbed Belt Assembly Overview



Ribbed Belt Assembly Overview





1. Bolt
2. Pulley
3. Bolt
4. Power steering pump
5. Bracket for assemblies
6. 25 Nm
7. 25 Nm
8. Generator
^ To facilitate installing the generator, slightly drive back threaded bushings for retaining bolts on generator.
9. 25 Nm
10. Bracket with lower relay pulley
^ For ribbed belt for generator, vane pump and coolant pump
^ Do not remove relay pulley
11. 25 Nm
12. Bushing
^ 2 pieces
13. Air conditioner compressor
14. 25 Nm
15. Ribbed belt for generator, vane pump and coolant pump
^ Before removing, mark direction of rotation using chalk or felt-tip marker
^ Check for wear
^ Do not kink
16. Ribbed belt for A/C compressor
^ Before removing, mark direction of rotation using chalk or felt-tip marker
^ Check for wear
^ Do not kink
17. Belt pulley/vibration damper
18. Bolts
^ 5 pieces
^ Replace
^ Tightening torque

Strength category 12.9:

- 70 Nm

Strength category 10.9:

- 50 Nm plus an additional 1/4 turn (90 degree)

19. Coolant pump
^ In cylinder block
20. Tensioning element for ribbed belt for A/C compressor
^ Tightening torque: 35 Nm
^ Do not remove tensioning roller
21. Tensioning element for ribbed belt for generator, vane pump and coolant pump
^ Tightening torque: 35 Nm
^ Do not remove tensioning roller
22. 40 Nm plus an additional 1/4 turn (90 degree)
^ Replace
23. 25 Nm
24. Bushing
^ 2 pieces
25. Engine mount





Ribbed belt routing
1. Power steering pump
2. Belt pulley - generator
3. Lower idler pulley
4. Ribbed belt for generator, vane pump and coolant pump
5. Belt pulley - air conditioning compressor
6. Ribbed belt for A/C compressor
7. Belt pulley - crankshaft
8. Tension roller for A/C compressor ribbed belt
9. Tensioning roller for ribbed belt for generator, vane pump and coolant pump
10. Belt pulley - coolant pump