Assembly Unit

Sunroof with Solar Panel, Webasto

Assembly Unit

CAUTION!
Only remove and install drive motor for sunroof glass panel when roof is closed (zero position).

Requirements for removing and installing the drive: the engine and the ignition must be off, remove the key and open the door.

Removing

Only Passat Wagon with screen separator wall

• Observe safety precautions when working on airbags.





- Remove the headliner.

- Remove screw - 3 - for side curtain airbag - 5 -.

- Lower side curtain airbag - 5 - until you can reach the screws - 2 -.

- Remove screws - 2 - for grab handle assembly frame - 4 - and remove assembly frame.

- Remove the bolts - 7 -.

- Slide screen separator wall bracket - 8 - in - direction of arrow - down from side curtain airbag gas generator - 6 -.

All vehicles

• When removing assembly unit, make sure it does not come in contact with side curtain airbag.





- Remove the automatic rotary switch for sunroof. Refer to => [ Automatic Rotary Switch for Sliding/Tilting Sunroof ]. Automatic Rotary Switch For Sliding/Tilting Sunroof

- Pull off water drain hoses from assembly unit - 1 - - arrows -.

- Remove bolts - 2 - and remove assembly unit from the vehicle with the help of a second mechanic.

Installation

All vehicles

• When installing assembly unit, make sure it does not come in contact with side curtain airbag.





- With a second technician helping, insert the assembly unit - 1 - into the roof opening.

- Align installation unit in roof frame with cylindrical pins (reversed drill) 12 mm at front right and 10 mm at rear left. The assembly unit must not rest on the roof frame.

- Check the routing of the electrical consumer wires and connectors on the roof and correct if necessary.

- Secure installation unit - 1 - of sunroof drive motor - 3 - beginning at left and right toward rear, screws - 2 - (quantity: 12) tightening specification: 8 Nm.

- Install water drain hoses - arrows -.

- Connect harness connector for drive motor - 3 -.

Only Passat Wagon with screen separator wall





- Tighten screws - 7 - for screen separator wall bracket - 8 -, tightening specification: 20 Nm.

- Tighten the screws - 2 - for grab handle assembly frame - 4 -, tightening specification: 5 Nm.

- tighten screw - 3 - for side curtain airbag - 5 -: tightening specification: 5 Nm.