Operation CHARM: Car repair manuals for everyone.

Cylinder Block and Components Overview



Cylinder Block and Components Overview

Note:
^ If large quantities of metal particles or abraded material are detected during engine repairs, it may be an indication for a damaged crankshaft or rod bearings. To prevent further damage, perform the following steps after the repair.
^ Carefully clean oil passages
^ Replace oil injection jets
^ Replace oil cooler
^ Oil filter, removing and installing





1. Knock Sensor (KS) 1 G61
^ To remove, coolant thermostat housing must be removed.
^ Contacts gold plated
2. 20 Nm
^ Tightening specifications affect function of Knock Sensor (KS)
3. Knock Sensor (KS) 2 G66
^ To remove, oil filter bracket must be removed.
^ Contacts gold plated
4. Cable bracket
5. Bolt
6. Cable bracket
7. Bolt
8. Gasket
^ Replace
9. Oil filter bracket with attachments
10. 15 Nm + 1/4 turn (90 degree)
11. Intake manifold support
12. Bolt
13. 10 Nm
14. Engine speed (RPM) sensor G28
15. Seal
^ Replace
16. 15 Nm
17. Coolant thermostat housing with coolant thermostat
18. O-ring
^ Replace
19. 40 Nm
20. Accessory bracket