Operation CHARM: Car repair manuals for everyone.

Current Draw, Checking






Fuel Pump, Checking

When replacing the fuel delivery unit, check the fuel tank for visible contamination and clean if necessary.

Special tools, testers and auxiliary items required

Pressure Tester (VAS 6550)

Remote Control (V.A.G 1348/3A)

Test Instrument Adapter/DSO (5-pin) (VAS 5565)

Multi-meter (V.A.G 1715)

Wrench (T10202)

Measuring Container, 2 Liter

Current Draw, Checking

- Remove the rear seat bench.

- Remove the cover - 1 - with the fuel pump control module (J538) - 2 - from the fuel delivery unit.





- First gently pull on the connector - A - without pressing the retainer to make sure it securely connected. If the connector was not connected correctly, it could cause a fault.





- Disconnect the connector.

- Check the contacts on the connector and the fuel delivery unit for damage.

- Install the (VAS 5565) between the connectors on the fuel delivery unit and cover.





- Connect the current clamp - A - to the red wire with the word "current clamp" on the (VAS 5565).

- Start the engine and run at idle speed.

- Measure the current draw of the fuel pump.

Specified value: maximum 10 amps

The fuel pump starting current may be higher than the specified value briefly when starting the engine.

If the malfunction in the fuel system only occurs sporadically, the test can also be performed during a road test. A second person is needed to do this.

If the current draw is exceeded:

- Replace the fuel delivery unit if the fuel pump is faulty. Refer to => [ Fuel Delivery Unit ] Fuel System Components.