Drive Axle With CV Joint VL100
Drive Axle with CV Joint VL100
Special tools, testers and auxiliary items required
• Thrust plate (VW 401)
• Thrust plate (VW 402)
• Punch (VW 408 A)
• Punch (VW 411)
• Sleeve (VW 416 B)
• Thrust pad (VW 447 H)
• Circlip pliers (VW 161 A)
• Torque wrench (V.A.G 1331)
• Torque wrench (V.A.G 1332)
• CV joint boot clamp tool (V.A.G 1682)
• Assembly tool (T10065)
• Slide hammer - complete set (VW 771)
• Puller (T10382)
Removing Outer Constant Velocity Joint
- Secure drive shaft with protective covers in vise clamp.
- Fold back boot.
- Align the (T10382) so that the flat side of the (T10382/1) faces the (T10382/2).
- Attach the (T10382) to the (VW 771).
- Remove the CV joint from the drive axle using the (T10382) and (VW 771).
1. Plate (T10382/1)
2. Spindles (T10382/2)
Driving on Outer CV Joint
Installed Location: Spring Washer and Thrust Washer on Outer Joint
1 - Dished Washer
2 - Thrust Washer
- Install the new circlips.
- Slide new CV boot onto drive axle if necessary.
- Drive it onto shaft with plastic hammer until securing ring engages.
Pressing Off Inner Constant Velocity Joint
Assembling
- Slide small clamp for joint protective boot onto shaft.
- Slide CV boot onto shaft.
Installed Location of Spring Washer on Inner Joint
1 - Dished Washer
Pressing on Inner CV Joint
• Chamfer on inner diameter of ball hub (splines) must face the contact shoulder on the drive axle.
Tightening Hose Clamp on Outer Joint
- Attach (V.A.G 1682) as shown in illustration. Be sure that edges of clamping pliers are seated in corners - arrows B - of hose clamp.
- Tension clamp by turning spindle with a torque wrench (do not tilt clamp tool).
• A stainless steel clamp must be used due to hardness of CV boot material (compared to rubber). This clamp can only be tensioned using (V.A.G 1682).
• Torque specification: 25 Nm.
• Use torque wrench - C - with adjustment range 5 to 50 Nm (e.g. (V.A.G 1331)).
• Be sure thread of spindle - A - of clamp tool moves freely. Grease with MOS 2 grease if necessary.
• If it does not move freely, e.g. due to dirt in thread, the required clamp tension will not be achieved at the specified torque.
Tensioning Clamp on Small Diameter
