Operation CHARM: Car repair manuals for everyone.

Undamaged Rear Window






Flush Bonded Windows

Undamaged Rear Window

If window will be reused, make sure the window defroster and antenna module electrical connectors are not damaged.





- Remove the C-pillar trim and rear shelf.

- Disconnect connections for heated rear window on right and left - 5 - and secure them to window with adhesive tape.

- Remove the headliner.

- Lower the headliner just far enough so that it is possible to cut out the rear window without damaging the headliner.

- Remove the high-mounted brake lamp.

- Unclip antenna modules - 1, 3 and 4 - from rear window and disconnect harness connectors.

- Antenna modules are adhered to window with double-sided adhesive tape. Carefully pry antenna modules off window. Always replace damaged adhesive tape.

- Insert the cutting wire into the window flange using a tube.

- Push cutting cord through adhesive sealant into vehicle interior at lower area of rear window using awl from (V.A.G 1474 A).





- Pull the outer end of the cord in and hold it with the (V.A.G 1351/1).

- Secure the inner end of the cord to the reel device.

- Move the reel device as needed and cut the windshield out.

- While cutting, press the cutting cord against the window with a plastic wedge in order to have clearance from the window flange.