Operation CHARM: Car repair manuals for everyone.

Procedures






03 - Service Procedures


Front and Rear Brake Pads, Checking Thickness

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1332)





Flashlight and mirror

Perform the following work procedure:

The adapter to loosen/tighten the anti-theft wheel bolts is located in the vehicle tool kit.

Front Disc Brake Pads

- For better judgment of remaining pad thickness remove the front wheel on the driver's side.

- Pull off wheel bolt covers if necessary.

- Mark installation position of wheel in relation to brake rotor.

- Remove wheel lug bolts and remove wheel.

- Measure thickness of inner and outer brake pad.





a Pad thickness "without" backing plate

Wear limit: 2 mm

With pad thickness (not including backing plate) of 2 mm, the brake pads have reached their wear limit and must be replaced (repair procedure). Be sure to notify customer and mark findings on repair order!

When replacing brake pads, it is absolutely necessary to check brake discs for wear! Checking and replacing the brake pads, if necessary, is a repair measure.

- Check brake disc for wear.

- Install wheel in previously marked position.

- Tighten wheel securing bolts using diagonal sequence to tightening torque.

- After completion of work, return adapter and hook for wheel cover to vehicle tool kit.

- If necessary, install wheel bolt caps.

Rear Disc Brake Pads

- Using a flashlight and looking through opening, check brake pads.

- Check thickness of outer pad visually.





- With flashlight light up inner brake pad and position mirror.

- Check thickness of inner pad visually.

"a" Pad thickness inner and outer, not including backing plate

Wear limit: 2 mm

With pad thickness (not including backing plate) of 2 mm, the brake pads have reached their wear limit and must be replaced (repair procedure). Be sure to notify customer and mark findings on repair order!

When replacing brake pads, it is absolutely necessary to check brake discs for wear! Checking and replacing the brake pads, if necessary, is a repair measure.

- Check brake disc for wear.