Operation CHARM: Car repair manuals for everyone.

Engine, Installing






Engine, Installing

Installation is performed in the reverse order of removal, noting the following:

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route all lines and wires in their original locations.

Make sure the wires have enough clearance to all moving or hot components.

- When installing the engine/transmission subassembly make sure there is enough clearance for the subframe and radiator.

- Align the engine mount as follows:

There must be a distance of at least 10 mm - a - present between the engine mount bracket - 2 - and right longitudinal member.

The casting edge on the engine mount bracket - 2 - must be parallel to the engine mount arm - 1 -.





- Tighten the bolts for the engine mount to bracket. Tightening specification: 60 Nm + 90° (1/4) additional turn.

- Install the pendulum support.

For the pendulum support bolt tightening specifications, refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

- Install the front exhaust pipes with catalytic converters:

All Wheel Drive (AWD), refer to => [ Front Exhaust Pipes with Catalytic Converters and Front Mufflers ] Front Exhaust Pipes With Catalytic Converters and Front Mufflers.

Front Wheel Drive (FWD), refer to => [ Front Exhaust Pipes with Catalytic Converters and Front Mufflers ] Front Exhaust Pipes With Catalytic Converters and Front Mufflers.

- Install drive axles => Suspension, Wheels,

Steering 40 Removing and installing drive axles.

- Installed the right drive axle heat shield.

- Electrical connections and routing.

- Install the Air Conditioning (A/C) compressor.

- If necessary, fill the transmission fluid.

- Connect the ventilation line - 1 -, vacuum line - 2 - and fuel supply line - 3 -.





- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Install the noise insulation.

- Fill the cooling system. Refer to => [ Draining and Filling ] Draining and Filling.

- Connect the vehicle diagnostic tester.

- Check all Diagnostic Trouble Code (DTC) memories and erase all DTC entries which may have occurred during the assembly.

- Perform a test drive and generate the readiness code. Refer to "Guided Function" in the vehicle diagnostic tester.

- Perform a vehicle system test and repair any occurring malfunctions.

If the DTC memory was erased, the readiness code must be generated again, refer to "Guided Fault Finding" in the vehicle diagnostic tester.

Tightening Specifications





For the engine and transmission mount tightening specifications, refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.